Workshop Manual
Table Of Contents
- Perkins 400 Series
- 1 General information
- 2 Specifications
- 3 Cylinder head assembly
- 4 Piston and connecting rod assemblies
- 5 Crankshaft assembly
- 6 Timing case and drive assembly
- 7 Cylinder block assembly
- 8 Engine timing
- 9 Aspiration system
- 10 Lubrication system
- 11 Fuel system
- 12 Cooling system
- 13 Flywheel and housing
- 14 Electrical equipment
- Wiring diagram 15 amp alternator - 403C-11 108
- Wiring diagram 40 amp alternator - 403C-11 109
- Wiring diagram 55 amp alternator 403C-15, 404C-22 and 404C-22T 110
- Automatic shutdown connector 111
- Wiring diagram - automatic shutdown 15 amp alternator - 403C-11 112
- Wiring diagram - automatic shutdown 40 amp alternator - 403C-11 113
- Wiring diagram - automatic shutdown 55 amp alternator 403C-15, 404C-22 and 404C-22T 114
- 15 Auxiliary equipment
- 16 Special tools
- General information
- Introduction
- Safety precautions
- POWERPART recommended consumable products
- POWERPART Antifreeze
- POWERPART Easy Flush
- POWERPART Gasket and flange sealant
- POWERPART Gasket remover
- POWERPART Griptite
- POWERPART Hydraulic threadseal
- POWERPART Industrial grade super glue
- POWERPART Lay-Up 1
- POWERPART Lay-Up 2
- POWERPART Lay-Up 3
- POWERPART Metal repair putty
- POWERPART Pipe sealant and sealant primer
- POWERPART Radiator stop leak
- POWERPART Retainer (high strength)
- POWERPART Safety cleaner
- POWERPART Silicone adhesive
- POWERPART Silicone RTV sealing and jointing compound
- POWERPART Stud and bearing lock
- POWERPART Threadlock and nutlock
- POWERPART Universal jointing compound
- Engine views
- Engine identification
- Engine lift equipment
- Specifications
- Cylinder head assembly
- Piston and connecting rod assemblies
- Crankshaft assembly
- Timing case and drive assembly
- Cylinder block assembly
- Engine timing
- Aspiration system
- Lubrication system
- Fuel system
- Cooling system
- Flywheel and housing
- Electrical equipment
- Electrical shut off solenoid
- Bus-bar / glowplugs
- Drive belt
- Alternator
- Starter motor
- To remove and to fit Operation 14-5
- Wiring diagram 15 amp alternator - 403C-11
- Wiring diagram 40 amp alternator - 403C-11
- Wiring diagram 55 amp alternator 403C-15, 404C-22 and 404C-22T
- Automatic shutdown connector
- Wiring diagram - automatic shutdown 15 amp alternator - 403C-11
- Wiring diagram - automatic shutdown 40 amp alternator - 403C-11
- Wiring diagram - automatic shutdown 55 amp alternator 403C-15, 404C-22 and 404C-22T
- Auxiliary equipment
- Special tools
2
Workshop Manual, TPD 1458E, issue 3 - Perkins Confidential: Green 11
400 Series
Special torques
Torque Nm (lbf ft) kgf m
Angleich 5 (3.6) 0,5
Atomiser 64 (47.2) 6,4
Atomiser pipes 23 (16.9) 2,3
Blanking plug rear of cylinder block 7 (5.1) 0,7
Crankshaft carrier to block 27 (19.9) 2,7
Connecting rod nuts 52 (38.3) 5,2
Crankshaft nut 303 (223.5) 30,3
Crankshaft sub assembly 52 (38.3) 5,2
Exhaust manifold 25 (18.4) 2,5
Flywheel 74 (54.5) 7,4
Fuel injection pump 15 (11) 1,5
Fuel injection pump leak off rail 7 (5.1) 0,7
Glow plug 18 (13.2) 1,8
Head setscrew 101 (74.5) 10,3
Leak off rail 27 (19.9) 2,7
Lift pump banjo 12 (8.8) 1,2
Lift pump mounting setscrew 6 (4.4) 0,6
Oil pipe 12 (8.8) 1,2
Oil strainer 10 (7.3) 1,0
Relief valve 64 (47.2) 6,4
Timing case 10 (7.3) 1,0
Rocker assembly nuts 33 (24.3) 3,3
Rocker cover 14 (10.3) 1,4
Electrical shut off solenoid 18 (13.2) 1,8
Sump drain plug 35 (25.8) 3,5
Temperature switch 27 (19.9) 2,7
Thermostat setscrew 14 (10.3) 1,4