Workshop Manual
Table Of Contents
- Perkins 400 Series
- 1 General information
- 2 Specifications
- 3 Cylinder head assembly
- 4 Piston and connecting rod assemblies
- 5 Crankshaft assembly
- 6 Timing case and drive assembly
- 7 Cylinder block assembly
- 8 Engine timing
- 9 Aspiration system
- 10 Lubrication system
- 11 Fuel system
- 12 Cooling system
- 13 Flywheel and housing
- 14 Electrical equipment
- Wiring diagram 15 amp alternator - 403C-11 108
- Wiring diagram 40 amp alternator - 403C-11 109
- Wiring diagram 55 amp alternator 403C-15, 404C-22 and 404C-22T 110
- Automatic shutdown connector 111
- Wiring diagram - automatic shutdown 15 amp alternator - 403C-11 112
- Wiring diagram - automatic shutdown 40 amp alternator - 403C-11 113
- Wiring diagram - automatic shutdown 55 amp alternator 403C-15, 404C-22 and 404C-22T 114
- 15 Auxiliary equipment
- 16 Special tools
- General information
- Introduction
- Safety precautions
- POWERPART recommended consumable products
- POWERPART Antifreeze
- POWERPART Easy Flush
- POWERPART Gasket and flange sealant
- POWERPART Gasket remover
- POWERPART Griptite
- POWERPART Hydraulic threadseal
- POWERPART Industrial grade super glue
- POWERPART Lay-Up 1
- POWERPART Lay-Up 2
- POWERPART Lay-Up 3
- POWERPART Metal repair putty
- POWERPART Pipe sealant and sealant primer
- POWERPART Radiator stop leak
- POWERPART Retainer (high strength)
- POWERPART Safety cleaner
- POWERPART Silicone adhesive
- POWERPART Silicone RTV sealing and jointing compound
- POWERPART Stud and bearing lock
- POWERPART Threadlock and nutlock
- POWERPART Universal jointing compound
- Engine views
- Engine identification
- Engine lift equipment
- Specifications
- Cylinder head assembly
- Piston and connecting rod assemblies
- Crankshaft assembly
- Timing case and drive assembly
- Cylinder block assembly
- Engine timing
- Aspiration system
- Lubrication system
- Fuel system
- Cooling system
- Flywheel and housing
- Electrical equipment
- Electrical shut off solenoid
- Bus-bar / glowplugs
- Drive belt
- Alternator
- Starter motor
- To remove and to fit Operation 14-5
- Wiring diagram 15 amp alternator - 403C-11
- Wiring diagram 40 amp alternator - 403C-11
- Wiring diagram 55 amp alternator 403C-15, 404C-22 and 404C-22T
- Automatic shutdown connector
- Wiring diagram - automatic shutdown 15 amp alternator - 403C-11
- Wiring diagram - automatic shutdown 40 amp alternator - 403C-11
- Wiring diagram - automatic shutdown 55 amp alternator 403C-15, 404C-22 and 404C-22T
- Auxiliary equipment
- Special tools
5
50 Workshop Manual, TPD 1458E, issue 3 - Perkins Confidential: Green
400 Series
Bearing holder
Centre bearing
1 Remove the bearing holder and inspect for peeling, melting, stepped wear and damage. if it is damaged
renew.
2 Use Plastigauge ® to measure the oil clearance (see Operation 4-10) between the crankshaft centre
journal and the bearing. If the oil clearance is greater than the service limit, renew the bearings or regrind
the centre journal and use undersize bearings.
Engine Standard oil clearance Service limit
403C-11 0,039 - 0,106 mm (0.00153 - 0.00401 in) 0,20 mm (0.0078 in)
403C-15
404C-22
404C-22T
0,044 - 0,102 mm (0.00150 - 0.00420 in) 0,20 mm (0.0078 in)
Engine / Bearing size mm (in) Journal Centre crankshaft diameter mm (in)
403C-11
Standard
1, 2 47,965 - 47,975 (1.88830 - 1.88880)
3 47,954 - 47,965 (1.88800 - 1.88840)
Undersize 0,25 (0.01)
1, 2 47,714 - 47,725 (1.87850 - 1.87890)
3 47,704 - 47,715 (1.87810 - 1.87850)
Undersize 0,50 (0.02)
1, 2 47,464 - 47,475 (1.86870 - 1.86910)
3 47,454 - 47,465 (1.86250 - 1.86870)
403C-15
Standard 1, 2, 3 67,957 - 67,970 (2.67550 - 2.67597)
Undersize 0,25 (0.01) 1, 2, 3 67,707 - 67,720 (2.66563 - 2.66614)
Undersize 0,50 (0.02) 1, 2, 3 67,457 - 67,470 (2.65579 - 2.65630)
404C-22 and 404C-22T
Standard 1, 2, 3, 4 67,957 - 67,970 (2.67550 - 2.67597)
Undersize 0,25 (0.01) 1, 2, 3, 4 67,707 - 67,720 (2.66563 - 2.66614)
Undersize 0,50 (0.02) 1, 2, 3, 4 67,457 - 67,470 (2.65579 - 2.65630)