Table of Contents Important Safety Information .........................................................................................................3 Safety Symbols................................................................................................................................3 Installation /Safety Precautions.....................................................................................................4 Propane & Gas Warning..........................................................
Important Safety Information Thank you for your purchase of our BBQ Gas Grill. We sincerely wish you will enjoy using our fine products. • • • • • • • Please read this User’s Manual in its entirety before using the grill. Please contact our customer service at (888)-287-0735 if you have any questions. Please read this User’s Manual carefully. Failure to follow the provided instruction can result in seriously bodily injury and/or property damage. Some parts of this grill may have sharp edges.
Installation / Safety Precautions WARNING • • • • READ THIS SECTION FIRST BEFORE INSTALLING THE GRILL This grill is designed to use LP gas only. Please use the grill with the regulator supplied by PermaSteel. The installation of this appliance must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223. 1, or CAN/CGA B149.1, Natural Gas Installation Code or CAN/CGA-B149.2, Propane Installation Code.
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Parts List Key Description Parts Code Qty Key Description Parts Code Qty A01 Rotated Rod, Lid 21800001 2 C01 Manifold 21800021 1 A02-1 Lid (Color: Black) 21800045-1 1 C02 Gas Valve 21800050 2 A02-2 Lid (Color: Red) 21800045-2 2 C03 Regulator 30400051 1 A02-3 Lid (Color: Copper) 21800045-3 3 C04 Control Panel 21800051 1 A03 Temperature Gauge 30400G33 1 C05 Control Knob Bezel 30400G18P 2 A04 Front Silicone Rubber Bumper 21800004 2 C06 Control Knob 30400G35
Before Assembly READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTS FROM SHIPPING BOX. Step 1: Carefully open the top of the carton with a box cutter, take out all the grill parts, and packing material above the grill.
Step 2: With the aid of an assistant, turn grill over on its side as shown below, and remove the top styrofoam endcap. Take out the side shelf carton from it.
Step 3: Remove another styrofoam endcap from the grill and place it upright on the floor. Open the lid, and take out the small boxes packed inside. Remove all packing materials, and take out all parts from boxes.
Hardware The following hardware is provided in a blister pack for convenient use.
Assemble Steps Step 1 Turn the bottom panel upside down. Use (16) M6x13 screws to attach four casters to the bottom panel. Note: Casters with brake are amount on the back of bottom panel. Turn the bottom panel upside down.
Step 2 Attach the Left Side Panel to Bottom Panel with (3) M6x13 screws. Do not fully tighten them. Attach the Right Side Panel to Bottom Panel with (3) M6x13 screws. Do not fully tighten them. Attach the Back Panel to Left & Right Side Panels and Bottom Panel with (8) M4x10 screws as shown.
Step 3 Attach the Cart Support Angle Bar to Left Side Panel and Bottom Panel with (4) M4x10 screws. Attach the Cart Support Angle Bar to Right Side Panel and Bottom Panel with (4) M4x10 screws. Attach the Door Bracket to Left & Right Side Panels with (4) M4x10 screws. Fully tighten all screws in Step 2.
Step 4 Attach the Left Drip Tray Bracket to the top of Left Side Panel with (4) M4x10 screws. Attach the Right Drip Tray Bracket to the top of Right Side Panel with (4) M4x10 screws.
Step 5 Remove any wire ties holding the regulator and gas hose under the grill head, making sure the hose hangs freely. With the aid of an assistant, carefully lower the grill head onto the pedestal, use (4) M6 x13 screws from sides to attach head to pedestal. See A. Attach the Back Rail to the back of Firebox & Side Panels with (4) M4x10 screws. See B.
Step 6 Remove the 2 pre-installed screws from two sides of Control Panel. Attach the Front Side Shelf Supports to each sides and reattach with previously removed 2 screws. See A & B. Underneath the firebox, fix the regulator to the right side panel with (1) Hose retain pin and (1) Cotter pin. See C. Attach the Left & Right Back Side Shelf Supports to the rear sides of firebox with (4) M5x10 screws. See D & E. Note: Attach all the brackets so that the flanges on top.
Step 7 Attach the 4 side shelf support brackets to firebox with (8) M6x13 screws. There is a location label on each bracket. Note: Attach the front brackets so that the flanges face to the front of the grill. Attach the back brackets so that flanges face to the back of the grill.
Step 8 Place the 6 pcs of tool hooks on each side shelf end and tighten with nuts. See A. Screw (1) M6x12 shoulder screw into the lower hole of each side shelf support bracket. See B & D. For each side shelf, hold the shelf in attachment position on the side of cart. Screw (1) M6x12 shoulder screw through the shelf attachment slot and into the upper hole of each side shelf support bracket. See C & E. NOTE: To raise shelf to use position, lift shelf from long side.
Step 9 Attach the Door Handle to the Door with (2) Pre-assembled M6x15 Screws. Insert the door bottom pin into the hole in the front of bottom panel. Push down the door top pin, align it with the hole in the door bracket, and release pin so that it insert in hole.
Step 10 Place heat diffusers over burners. Diffusers will fit in firebox in either direction. Place cooking grates onto grate rests. Insert the two attachment tips at the back of the warming rack into the holes in the warming rack brackets. Step 11 Install the drip tray into the cart from back. Install the drip cup into the drip tray from back.
Step 12 LP tank is sold separately. Use only with an OPD (over-fill protection device) equipped LP tank. Fill and leak check before attaching to grill and regulator. Place LP tank into hole in bottom panel with tanking collar opening facing to right side panel as shown. Raise tank holder to hold LP tank securely in place. Remove the plastic package from the Lighting Rod, place it into the back of the door. Roll grill into place of operation.
Gas Connection ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL. REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE THOSE SUPPLIED BY THE MANUFACTURER This is a LP (Liquefied Petroleum Gas) configured grill. Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use. The installation of this appliance must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223. 1, or CAN/CGA-B149.
1) Make sure tank valve is in its full off position (turn clockwise to stop). 2) Check tank valve to assure it has proper external male threads (type I connection per ANSIZ21.81). 3) Make sure all burner knobs are in their off position. 4) Remove the protective cap from LP tank valve. Always use cap and strap supplied with valve. 5) Inspect valve connection port and regulator assembly. Look for any damage or debris. Remove any debris. Inspect hose for damage.
Leak Testing GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks, or immediately check if the smell of gas is detected. BEFORE TESTING 1) Make sure that all packing material is removed from the grill including the burner tie-down straps.
SAFETY TIPS: 1) ALWAYS CHECK FOR LEAKS AFTER EVERY LP TANK CHANGE. 2) ALWAYS CHECK FOR LEAKS BEFORE EACH USE. 3) USE LONG BBQ TOOL TO AVOID BURNS. 4) CHECK ALL GAS SUPPLY FITTINGS FOR LEAKS BEFORE EACH USE. IT IS HANDY TO KEEP A SPRAY BOTTLE OF SOAPY WATER NEAR THE SHUT-OFF VALVE OF THE GAS SUPPLY LINE. SPRAY ALL THE FITTINGS. BUBBLES INDICATE LEAKS. 5) DISCONNECTED L.P. CYLINDERS MUST HAVE THREADED VALVE PLUGS TIGHTLY INSTALLED, AND MUST NOT BE STORED IN A BUILDING, GARAGE, OR ANY OTHER ENCLOSED AREAS.
Lighting Instruction VERY IMPORTANT: ALWAYS INSPECT THE HOSE PRIOR TO EACH USE. BEFORE LIGHTING: Inspect the gas supply hose before turning the gas “ON”. If there is evidence of cuts, wear, or abrasion, it must be replaced before use. The replacement hose assembly must be that specified by the manufacturer. VERY IMPORTANT: READ INSTRUCTIONS BEFORE LIGHTING. PUSH AND TURN ELECTRONIC IGNITION LIGHTING INSTRUCTIONS: 1) Open lid during lighting. 2) Turn ON gas valve on tank.
Operating Instruction CAUTION Clean the grill often. A grease fire that may damage the grill may occur if the grill has not been cleaned frequently. NEVER leave the grill unattended while using. Do not use water to extinguish the grease fire, it may cause body injury. Turn knobs off and LP tank off in case grease fire occurs. Grease fire can’t be put out by closing the lid. Turn off knobs and LP tank IMMEDIATELY if any grease fire occurs.
USING THE GRILL: Grilling requires high heat for searing and proper browning. Most foods are cooked at the “HI” heat setting for the entire cooking time. However, when grilling large pieces of meat or poultry, it may be necessary to turn the heat to a lower setting after the initial browning. This cooks the food through without burning the outside. Foods cooked for a long time or basted with a sugary marinade may need a lower heat setting near the end of the cooking time.
- Clean the exterior of the burner with a wire brush. Clear stubborn scale with a metal scraper. Clear any clogged ports with a straightened paper clip. Never use a wooden toothpick as it may break off and clog the port. - Please note that if insects or other obstructions are blocking the flow of gas through the burner, you will need to call our customer service line. VERY IMPORTANT: The orifice of the valve must be located in the center of the burner section after removal and cleaning.
Trouble Shooting Please check the following problems/solutions before contact our service center. PROBLEMS POSSIBLE CAUSE SOLUTIONS Electrode deposited with cooking Use clean swab and alcohol to clean. residues Electrode damaged Replace it. Burner won’t light after turning Electrode wires are loose or fall Reconnect or replace with new and pushing the off Electrode assembly with wires. Orifice blocked Check the orifice for blockage.
Warranty Information PERMASTEEL INC. Warranties that this Product shall be free from defects in workmanship and materials, for a period of 1 Year from the date of original purchase. Our obligation under this warranty shall be limited to replacement of parts during the warranty period.
Distributed by Permasteel Inc. 100 Exchange Place Pomona, CA 91768 Made in China Need Assistance? Visit us at: www.permasteel.net Customer Service: 888-287-0735 Email: service@permasteel.