-918/55 Supplement to the instruction and adjustment manual for the PFAFF 487, 489 and 5487 296-12-18 647/002 Betriebsanleitung engl. 06.
The reprinting, copying or translation of PFAFF Instruction Manuals, whether in whole or in part, is only permitted with our previous authorization and with written reference to the source. PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str.
Index Contents ..................................................................................Page 1 Proper use............................................................................................................................. 5 2 2.01 2.02 2.03 Controls ................................................................................................................................ 6 Knee Switch ..................................................................................................
Index Contents ..................................................................................Page 7.04 7.05 7.06 7.07 7.08 7.09 7.10 Sewing motor errors ............................................................................................................ 48 Explanation of the error messages ...................................................................................... 49 Table of inputs.......................................................................................................
Proper use 1 Proper use The PFAFF 487-918/55, 489-918/55 and the PFAFF 5487-918/55 are single-needle, ultra-high-speed sewing machines with programmable fullness control. The PFAFF 487-918/55 and the 489-918/55 are used to sew lockstitch seams in industry. The PFAFF 5487-918/55 is used to sew two-thread chain stitch seams in industry.
Controls 2 Controls 2.01 Knee Switch Manual sewing: ● By operating knee switch 1 it is possible to alternate between two pre-set amounts of fullness. Programmed sewing: ● By operating knee switch 1 the amounts of fullness are changed according to the program selected. 1 Fig. 2 - 01 2.02 Control panel 2 GB max. 2 1 Fig. 2 - 02 The current operating conditions are displayed on control panel 1. Operation takes place in a constant dialogue between the control unit and the operator.
Controls Activated functions are shown with inverted symbols. Unframed symbols or texts are only used for display purposes and cannot be selected by pressing. To read sewing programs or install machine software, use the sd-card 2 in the control panel. Description of the functions Normal symbol = function switched off (inactive) Inverted symbol = function switched on (active) 2.03 Keyboard The keyboard is used for the quick operation of the machine during sewing and when selecting the fullness.
Controls Reverse sewing direction (only on the PFAFF 487), 489 ● As long as the reverse sewing key is pressed, the machine sews in reverse. For the programming and learning functions, the relevant seam section is programmed "in reverse". Bartack suppression ● If the bartack function is activated, by pressing this key once the next bartack and by pressing it twice the next two bartacks are not sewn.
Installation and commissioning 3 Installation and commissioning The machine must only be mounted and commissioned by qualified personnel! All relevant safety regulations are to be observed! X13 X5 RS 232 X1/A CAN-BUS 1 A Fadenwächter X11/A X4/A X4/B X15 X1/B X11/B SSI Sollwertgeber D SM2 Ausgänge C Eingänge ATTENTION Danger of exchange ACHTUNG Vertauschungsgefahr Connecting the plug-in connections and earth cables SM1 3.01 2 B Fig.
Installation and commissioning 3.02 Basic position of the machine drive unit 3.02.01 With control unit P320 ED ● Switch on the machine. ● Call up the input mode. ● Call up the service function. ● Call up the motor service function. ● Press this key for the machine to learn the transmission ratio. Attention! After this key has been operated, the machine sews 3 stitches at a speed of approx. 360 rpm.
Installation and commissioning ● Call up the input mode. ● Call up parameter "301". 301 ● Turn the balance wheel in the direction of rotation until the needle point, descending from above, is flush with the top edge of the needle plate. ● Conclude the input. ● Switch off the machine.
Installation and commissioning 3.02.02 With control unit P323 MS ● Switch on the machine. ● Call up the input mode. ● Call up the service function. ● By turning the balance wheel in the sewing direction, ascertain the number of increments per turn (this maximum value appears under "POS" in the display before the reading jumps back to "0". ● Call up the input mode. ● Call up parameter "721". 721 127 ● Enter the calculated max. value. ● Conclude the input. ● Switch off the machine.
Preparation 4 Preparation All regulations and instructions in this Instruction Manual are to be observed! Special attention is to be paid to the safety regulations! All preparation work is only to be carried out by appropriately trained personnel. 4.01 Selecting the program number ● Switch on the machine. ● Call up the program number input menu. ● Select the desired program number. ● Confirm the selection and quit the selection menu.
Preparation 4.02 Inputting fullness ● Switch on the machine. ● Call up the program number input menu. ● Select program number "0".. ● Confirm the selection and quit the selection menu. ● Enter the desired value with the appropriate arrow keys. Fig. 4 - 01 ● If necessary, allocate the current fullness amount to one of the number keys (0-14) on the keyboard. To do so, press the required key until a beep is heard.
Preparation 4.03 Entering / altering the code number ● Switch on the machine. ● Call up the input mode. ● Select parameter "800". 800 ● Select the code number input menu. ● Enter the code number on the number keys (factory code setting is "3800").
Preparation ● Take over the code number entered. 800 The code input remains stored until the machine is switched off at the main switch. As long as the machine is not switched off, all parameters are freely accessible without having to enter the code number again. ● Select parameter "810" 800 ● Call up the code number input menu and enter the desired code number. 0487 ● Take over the new code number. ● Conclude input.
Preparation 4.04 Adjusting the control panel ● Switch on the machine. ● Call up the input mode. ● Select the service menu. ● Select control panel functions. ● Change the display contrast. ● Switch the key tone off or on.
Sewing 5 Sewing In the sewing mode all relevant settings for the sewing operation are displayed on the screen and can be altered with the corresponding functions. In the sewing mode a difference is made between manual sewing, sewing with fixed programs and programmed sewing. The selection is made with the corresponding program number: 0: Manual sewing 1 and 2: Sewing with fixed programs 3 to 49: Programmed sewing (with up to 15 seam sections for both the left and right seam) 5.
Sewing Seam end Opens the menu for entering the functions at the end of the seam, see Chapter 5.01.01 Entering the seam start and seam end functions in the manual sewing mode. Needle raised Moves the needle to its highest position Needle position raised When this function is activated, the needle moves to its highest position after sewing stops. Thread trimming When the function is activated, enables thread trimming with the pedal function.
Sewing 5.01.01 Entering the seam start and seam end in manual sewing mode After the appropriate function has been selected, the menu for entering the value for condensed stitches or for backtacks appears. PFAFF 487, 489 PFAFF 5487 ● PFAFF 487, 489 Switch on the single start backtack function and call up the menu for entering the values. (1 – 9 stitches can be entered). or ● Switch on the double start backtack function and call up the menu for entering the values. (1 – 9 stitches can be entered).
Sewing 5.02 Sewing with fixed programs Fixed programs are stored under the program numbers 1 and 2. The fixed programs are used for the quick and easy production of seams with different amounts of fullness. When sewing with fixed programs, 2 or 3 seam sections are sewn after each other. With the knee switch it is possible to move to the next section. The fixed programs are designed as cyclic running programs, i.e. at the end of the last seam section, the machine moves back to the first seam section.
Sewing Needle raised Moves the needle to its highest position Needle position raised When this function is activated, the needle moves to its highest position after sewing stops. Thread trimming When the function is activated, enables thread trimming with the pedal function. Sewing foot raised When this function is activated, the sewing foot is raised after sewing stops. Sewing foot lowered after thread trimming When this function is activated, the sewing foot is not raised after thread trimming.
Sewing 5.03 Programmed sewing With the program numbers 3 - 49 it is possible to call up previously programmed seams. In programmed sewing all seam sections for pre-gathering a sleeve are set in one seam program. The information about the seam program, such as program number, number of programmed seam sections, programmed comments is displayed. For better orientation a seam sketch is shown with the programmed seam sections.
Sewing Current seam This function is used to select and display the current seam (right/left). Automatic seam change When this function is activated, the machine changes automatically from the right to left seam. Needle raised Moves the needle to its highest position Program interruption Interrupts the program sequence, see Chapter 5.03.01 Program interruption Thread trimming When the function is activated, enables thread trimming with the pedal function.
Sewing 5.03.01 Program interruption ● With the "program interruption" function the programmed seam sequence is interrupted (e.g. if the thread breaks). ● Interrupt program sequence. ● If necessary, tact forwards or backwards through the sections of the seam program. ● If necessary, change the values and carry out the other functions as in manual sewing, see Chapter 10.01 Manual sewing. ● If necessary, call up programmed sewing again.. 5.
Input 6 Input In the input mode the functions parameter input, information, creating/adjusting a sewing program, teach-in, program administration and service are available. ● Switch on the machine. ● Call up the input mode. Explanation of the functions Sewing mode Quit the input mode and call up the sewing mode. Parameter selection Select the hundred and unit figures of the desired parameters, see Chapter 7.02.02 Example of a parameter input.
Input 6.01 Seam program input Seam programs can be created by entering parameters in the "Creating/adjusting a seam program" function, or by sewing a sample with the "Teach in" function. Irrespective of which function is being used, first of all it is necessary to select the program number and the basic settings of the seam program, which is to be sewn. 6.01.01 Basic settings for seam program input The basic settings in the "creating/adjusting a program" and the "teach-in" functions are the same.
Input ● Set the seam type (by pressing the appropriate symbol several times until the appropriate seam type is displayed). Description of the symbols: Sewing program with left and right seam, beginning with the right seam. Sewing program with left seam only. Sewing program with right seam only. Sewing program with left and right seam, beginning with the left seam. ● Conclude the input of the basic settings and change to the seam section input, see Chapter 6.01.
Input 6.01.02 Seam program input with the "Creating/adjusting a program" functionen" With this function the seam program is entered by entering or changing the appropriate values on the control panel. This type of seam program input is particularly suitable for adjusting existing seam programs. ● Switch on the machine. ● Call up the input mode. ● Call up the "creating/adjusting a program" function. ● Carry out the basic settings and conclude with the "Enter" function, see Chapter 6.01.
Input ● If necessary, insert the seam section. The current seam section is copied and all following seam sections are set one place back. ● If necessary, delete the current seam section. ● If necessary, conclude the input of the current seam and store the parameter for the other seam in the reverse order (mirror seam). ● Set the seam end or program end. If entering only one seam (only the right or only the left seam) the program end is set in the desired seam section.
Input 6.01.03 Seam program input with the "Creating/adjusting a program" function With this function the seam program is entered by sewing a sample. A new program is always created, i.e. if an existing program is selected, this will be overwritten. ● Switch on the machine. ● Call up the input mode. ● Call up the "teach-in" function. ● Carry out the basic settings and conclude with the "Enter" function, see Chapter 6.01.01 Basic settings for seam program input.
Input ● By pressing Enter the seam section end is defined by stitch counting. ● By operating the pedal in position "-2", the seam section is ended by pedal operation ● By operating the knee switch, the seam section is ended by knee switch operation, see Chapter 2.01 Knee switch. ● After the function has been called up, additional inputs can be made for the seam section end or incorrect inputs can be corrected, see Chapter 6.01.05 End of seam section input during seam programming.
Input 6.01.04 Entering the functions at the beginning of the seam during seam programming After the appropriate function has been called up, the menu for entering the value of the placement stitch appears. To begin with the condensed stitches function is not activated. PFAFF 487, 489 PFAFF 5487 ● PFAFF 487, 489 Switch on the single start backtack function and call up the menu for entering the values. (1 – 9 stitches can be entered).
Input 6.01.05 Entering the functions at the end of seam section during seam programming After the appropriate function has been called up, the menu for entering the functions and values for the end of the seam section without condensed stitches appears. PFAFF 487, 489 PFAFF 5487 ● PFAFF 487, 489 Switch on the single end backtack function and call up the menu for entering the values. (1 – 9 stitches can be entered).
Input ● Switch the "thread trimming" function on or off, see Chapter 5.01 Manual Sewing. ● Switch the "needle raised" function on or off, see Chapter 5.01 Manual Sewing. ● Conclude the input and change to programmed sewing. It is not possible to set every combination of functions. All the activated functions are shown as inverse symbols.
Input 6.02 Examples of how to create a seam program 6.02.01 Example of a seam program input with the "creating/adjusting a program" function The program to be created should - have 3 seam sections and - be stored under the program number "4" with the comment "PROG". Seam area 1 Number of stitches: 40 Fullness: 0 Seam area 2 End with knee switch Fullness: 20 Seam area 3 Without stitch count End with pedal position "-2" Fullness: 0 ● Switch on the machine. ● Call up the input mode.
Input 0 ● Enter the value "0" for the fullness. ● Call up the menu for the input of the end of the seam section. ● Switch on the stitch count function to change to the next seam section, and set value "40" for the number of stitches. ● Conclude the input of the end of the seam section. ● Change to the input of the second seam section. ● Enter the value "20" for the fullness. ● Call up the menu for the input of the end of the seam section.
Input ● Conclude the input of the end of the seam section. ● Change to the input of the third seam section. ● Enter the value "0" for the fullness. ● Call up the menu for the input of the end of the seam section. ● Switch on the function for changing to the next seam section by pedal. ● Switch on the "thread trimming" function. ● Switch on the "sewing foot raised" function. ● Conclude the input.
Input 6.02.02 Example of a seam program input using the "teach-in" function The program to be created should - have 3 seam sections and - be stored under the program number "11" with the comment "TEACH". Seam area 1 Learn number of stitches Fullness: 0 Seam area 2 End with knee switch Fullness: 30 Seam area 3 Without stitch count End with pedal position "-2" Fullness: 0 ● Switch on the machine. ● Call up the input mode. ● Call up the "teach-in" function and enter program number "11".
Input ● Enter the value "0" for the fullness. ● Sew the first seam section using the pedal function. ● Change to the input of the second seam section. ● Enter the value "30" for the fullness. ● Operate the knee switch ● Conclude the input of the end of the seam section. ● Use the pedal function to sew the second seam section. ● Operate the knee switch ● Change to the input of the third seam section. ● Enter the value "0" for the fullness. ● Conclude the input.
Input 6.03 Seam program administration In the program administration the seam programs deposited in the machine memory and the SD-Card can be deleted and copied. The left side of the display shows the programs in machine memory. The right side of the display shows the programs on the SD-Card. Selected programs are red marked. With the MDAT-function the machine configuration can be copied or deleted. The Format-function formats the SD-Card. Further actions are shown in a dialog window.
Input Dialog window The dialog window shows questions and additional buttons for the answers. Enter button Enter button Yes for one seam program. All button Yes for one or all marked seam programs. Esc button No for one or all marked seam programs. Next button No for one seam program. Machine configuration With the MDAT-function the machine configuration can be copied to/from SD-Card or can be deleted on the SD-Card (filename: MDAT). Format SD-Card The Format-function formats the SD-Card.
Adjustment 7 Adjustment differing from the basic machine 7.01 Basic setting of the differential adjustment device Requirement With the fullness set at "0", the stitch length at "2.5" and the adjustment gauge 5 fitted, the roller 2 should be touching pressure sleeve 4. 2 5 1 3 4 Fig. 7 - 01 ● Switch on the machine. ● Press key "0" on keyboard 1 (LED must light up). ● Switch off the machine. ● Adjust roller 2 (screw 3) according to the requirement.
Adjustment 7.02 Parameter settings 7.02.01 Overview of the parameter functions After the machine has been switched on, by pressing the appropriate function the input mode is called up, in which the individual parameters can be called up directly. With a code it is possible to protect all or individual parameter groups against unauthorised access.
Adjustment 7.02.02 Example of a parameter input ● Switch on the machine. ● Call up the input mode. ● e.g. call up parameter "113" (switch beep tone for section change on/off) ● e.g. switch beep tone on (value "ON"). ● Conclude the input.
Adjustment 7.03 List of parameters 102 Reversing OFF - ON OFF 113 Beep tone for section change OFF - ON OFF 114 Max.
Parameter Setting range Set value 7 701 P-quota speed controller 0 - 50 16 702 I-quota speed controller 0 - 100 50 703 P-quota position controller 0 - 50 40 704 D-quota position controller 0 - 100 40 705 Time for position controller 0 - 100 25 706 P-quota position controller for rest brake 0 - 50 25 707 D-quota position controller for rest brake 0 - 50 15 708 Maximum moment for rest brake 0 - 100 0 709 Minimum machine speed 3 - 64 6 710 Maximum machine speed 487, 489
7.
Adjustment 7.
Adjustment 7.06 7.07 50 Table of inputs E1: not assigned E2: not assignedi E3: not assigned E4: Start inhibitor E5: not assigned E6: Knee switch E7: not assigned E8: not assigned E9: not assigned E10: not assigned E11: not assigned E12: not assigned E13: not assigned E14: not assigned E15: not assigned E16: Reference for fullness adjustment Table of outputs O1: Raise sewing foot (O1.1 and O1.2) O2: Thread trimmer (O2.1 and O2.
Adjustment 7.08 Service menu ● Switch on the machine. ● Call up the input mode. ● Call up the service menu. Explanation of the functions Input mode Quit the service menu and call up the input Sewing mode Quit the service menu and call up the sewing mode. Set/reset outputs Use the arrow functions to select the desired output and set "function 1" or reset "function 2". Cold start See Chapter 7.09 Carry out a cold start.
Adjustment 7.09 Carry out a cold start ● Switch on the machine. ● Call up the input mode. ● Call up the service menu. ● Carry out a cold start. After a cold start all programmed values are set back to their status at the time of delivery. All sewing programs are also deleted.
Adjustment 7.10 Internet update of the machine software The machine software can be updated with PFAFF flash programming. For this purpose the PFP boot program and the appropriate control software for the machine type must be installed on a PC. To transfer the data to the machine, the PC and the machine control unit must be connected with an appropriate null modem cable ( part no. 91-291 998-91 ).
Circuit 14 diagrams Stromlaufpläne 54 8 Circuit diagrams 8.
91-191 525-95 Part 1 Circuit diagrams Circuit diagrams 91-191 525-95 P320 ED P323 MS 8.01.02 Version 20.09.
P320 ED P323 MS Circuit diagrams 56 Version 20.09.
Version 20.09.
P320 ED P323 MS Circuit diagrams 58 Version 20.09.
Note
Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern Phone: Fax: E-mail: +49 - 6301 3205 - 0 +49 - 6301 3205 1386 info@pfaff-industrial.com Hotlines: Technical service: Application consultance: Spare-parts hotline: Printed in Germany +49 - 175/2243-101 +49 - 175/2243-102 +49 - 175/2243-103 © PFAFF Industriesysteme und Maschinen AG 2009, PFAFF is the exclusive trademark of VSM Group AB.PFAFF Industriesysteme und Maschinen AG is an authorized licensee of the PFAFF trademark.
