Instruction Manual book ITEM CODE: BH122. SPECIFICATION Wingspan : Length : Weight : Radio : Servo : Engine : 2,200 mm 86.61 in. 1,640 mm 64.57 in. 6.5 kg 14.3Lbs. 8 channels. 09 servos 26-35 CC Gas. Made in Vietnam.
BO - 209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. This instruction manual is designed to help you build a great flying aeroplane. Please read this manual thoroughly before starting assembly of your BO 209-209 MON SUN. Use the parts listing below to identify all parts. WARNING. Please be aware that this aeroplane is not a toy and if assembled or used incorrectly it is capable of causing injury to people or property. WHEN YOU FLY THIS AEROPLANE YOU ASSUME ALL RISK & RESPONSIBILITY.
BO-209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. Caution: this model is not a toy! If you are a beginner to this type of powered model, please ask an experienced model flyer for help and support. If you attempt to operate the model without knowing what you are doing you could easily injure yourself or somebody else. Please keep your safety and well-being in mind at all times.
BO - 209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. REPLACEMENT SMALL PARTS 1. 2. 5. 4. 3. 7. 9. 8. 6. 1. Aluminium landing gear. 2. Wheel pant. 3. Nose gear set (with oleo struts) 4. Wheels. 5. Fuel tank. I- AILERON 1.INSTALLING THE AILERON SERVO. 1) Install the rubber grommets and brass eyelets onto the aileron servo. 6. Tie wrap. 7.Spinners. 8. Plastic for elevator pushrod. 9.Plastic part Vertical stabilize Bottom side.
BO-209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. Electric wire servo tray. 2x 10mm Secure 3) Using the thread as a guide and using masking tape, tape the servo lead to the end of the thread: carefully pull the thread out. When you have pulled the servo lead out, remove the masking tape and the servo lead from the thread. Secure. 4) Drill 1,6mm pilot holes through the block of wood for each of the four mounting screws provided with the servo. 5.
BO - 209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. 2.INSTALLING THE AILERON CONTROL HORN. Control horn of Aileron Control horn of Aileron Control horn. 3.INSTALLING THE AILERON LINKAGES. M3 lock nut M3 75 mm Mark line 3 X 10mm A+B EPOXY PLUS glue A+B EPOXY PLUS glue Secure.
BO-209 MON SUN -Item code: BH122 II - FLAP. INSTRUCTION MANUAL. 2.INSTALLING THE FLAP CONTROL HORN. 1.INSTALLING THE FLAP SERVO. Control horn of Flap. Flap. A+B EPOXY PLUS glue A+B EPOXY PLUS glue 2x10mm. Secure. Control horn of Flap.
BO - 209 MON SUN -Item code: BH122 3.INSTALLING THE FLAP LINKAGES . INSTRUCTION MANUAL. INSTALLING THE ENGINE MOUNT. See pictures below: M3 lock nut M3 75 mm 3 X 10mm Drill a hole 5mm diameter Secure. 5x 70mm Bottom side Flap. Aileron. Repeat the procedure for the other wing half.
BO-209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. INSTALLING THE THROTTLE - CABLE. Secure. INSTALLING THE ENGINE. 1. Install one adjustable metal connector through the third hole out from the center of one servo arm, enlarge the hole in the servo arm using a 2mm drill bit to accommodate the servo connector. Remove the excess material from the arm. After installing the adjustable metal connector apply a small drop of thin C/A to the bottom nut.
BO - 209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. When the stopper assembly is installed in the tank, the top of the vent tube should rest just below the top surface of the tank. It should not touch the top of the tank. Throttle cable. 5. Test fit the stopper assembly into the tank. It may be necessary to remove some of the flashing around the tank opening using a modeling knife. If flashing is present, make sure none of it falls into the tank. Font view FUEL TANK.
BO-209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. Fuel Tank Tie wrap. Secure. NOSE GEAR INSTALLATION. Blow through one of the lines to ensure the fuel lines have not become kinked inside the fuel tank compartment. Air should flow through easily. 3 x 25mm 9. To secure the fuel tank in place, apply a bead of silicon sealer to the forward area of the tank, where it exits the fuselage behind the engine mounting box and to the rear of the tank at the forward bulkhead.
BO - 209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. SERVO NOSE GEAR INSTALLATION. Secure.
BO-209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. Drill a hole 5.2mm diameter. MAIN GEAR INSTALATION. PARTS REQUIRED Secure. 5x50mm 5x50mm 1) Assemble and mounting the wheel pants as shown in the following pictures. Mark point. 2. A drop of C/A glue on the wheel collar screws will help keep them from coming lose during operation. Repeat the process for the other wheel.
BO - 209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. INSTALLING THE MAIN LANDING GEAR. 1. The blind nuts are already mounted inside the fuselage. Secure. Bottom side 2. The holes in the landing gear should be to accept the mounting bolts. Landing gear. COWLING. 1. Slide the fiberglass cowl over the engine and line up the back edge of the cowl with the marks you made on the fuselage. Top side 3. Using the hardware provided, mount the main landing gear to the fuselage.
BO-209 MON SUN -Item code: BH122 2) While keeping the back edge of the cowl flush with the marks, align the front of the cowl with the crankshaft of the engine. The front of the cowl should be positioned so the crankshaft is in nearly the middle of the cowl opening. Hold the cowl firmly in place using pieces of masking tape. INSTRUCTION MANUAL. Drill a hole 2mm diameter. 3) Slide the cowl back over the engine and secure it in place using four wood screws. See picture below.
BO - 209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. Secure. Font view INSTALLING THE SPINNER. Install the spinner backplate, propeller and spinner cone. The spinner cone is held in place using two 3mm x 12mm wood screws. ELEVATOR INSTALLATION. SERVO INSTALLATION. 1. Install the rubber grommets and brass collets into the elevator servo. Test fit the servo into the servo tray. 2. Mount the servo to the tray using the mounting screws provided with your radio system. Elevator servo Secure.
BO-209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. Elevator servo HORIZONTAL STABILIZER INSTALLATION. See picture below: Bottom elevator. Open.
BO - 209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. Bottom side. ELEVATOR CONTROL HORN INSTALLATION. 3 x 10mm Se cu re. Elevator control horn install as same as the way of aileron control horn. Please see pictures below. Control horn of elevator. A+B EPOXY PLUS glue . When you are sure that everything is aligned correctly, mix up a generous amount of 30 minute epoxy.
BO-209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. ELEVATOR PUSHROD INSTALLATION. Elevator pushrod install as same as the way of aileron pushrod. 3 x 10mm Rudder servo. Secure. Elevator pushrod Elevator pushrod VERTICAL STABILIZER INSTALLATION. 1. Rudder servo install as same as method of elevator servo. See picture below: Rudder servo.
BO - 209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. Epoxy glue Epoxy glue 95mm C/A glue. C/A glue.
BO-209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. Top side. Secure. Secure Top side. When you are sure that everything is a aligned correctly, mix up a generous amount of 30 minute epoxy. Apply a thin layer to the slot in the mounting platform and to the vertical stabilizer mounting area. Apply epoxy to the lower rudder hinge. Set the stabilizer in place and re-align. Double check all of your measurements once more before the epoxy cures.
BO - 209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. Bottom side. C/A glue. Bottom side. Plastic parts of Vertical stabilize. Plastic parts of elevator pushrod. Top side. Cut C/A glue.
BO-209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. INSTALLING THE RECEIVER AND BATTERY. 1. Plug the servo leads and the switch lead into the receiver. You may want to plug an aileron extension into the receiver to make plugging in the aileron servo lead easier when you are installing the wing . Plug the battery pack lead into the switch. 2. Wrap the receiver and battery pack in the protective foam to protect them from vibration. Use a rubber band or masking tape to hold the foam in place.
BO - 209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. Receiver INSTALLING THE SERVO M3 80mm WING ATTACHMENT. Locate the aluminium wing dihedral brace. aluminium tube 25mm 848 mm *** Test fit the aluminium tube dihedral brace into each wing haft. The brace should slide in easily. If not, use 220 grit sand around the edges and ends of the brace until it fits properly.
BO-209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. 4 x 40mm Secure. Right side See picture wing attach to fuselage. Wing bolt. Left side Win gbo lt Secure. Secure.
BO - 209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. BALANCING. Secure. 1) It is critical that your airplane be balanced correctly. Improper balance will cause your plane to lose control and crash. THE CENTER OF GRAVITY IS LOCATED 104MM BACK FROM THE LEADING EDGE OF THE WING. 2) Mount the wing to the fuselage. Using a couple of pieces of masking tape, place them on the top side of the wing 104mm back from the leading edge, at the fuselage sides. 3. Turn the airplane upside down.
BO-209 MON SUN -Item code: BH122 INSTRUCTION MANUAL. CONTROL THROWS. 1) We highly recommend setting up a plane using the control throws listed. 2) The control throws should be measured at the widest point of each control surface. 3) Check to be sure the control surfaces move in the correct directions. Ailerons : 12 mm up 12mm down. Elevator : 10 mm up 10 mm down. Rudder : 30 mm right 30 mm left. Flap: 30 mm 2 2 Ailerons Control 30 Flap control. 10 10 30 30 PRE-FLIGHT CHECK.
