INSTRUCTION MANUAL 1/6 PA-25 PAWNEE [ A335 Kit ] Wing Span Wing Area Flying Weight Fuselage Length : : : : 72 in / 1830 mm 736 sq in / 47.5 sq dm 6.6 lbs / 3000 g 48 in / 1220 mm Requires : "Glow Power" requires: 6-channel radio w/4 mini servos, 3 standard servos, 2-stroke 0.40-0.46 engine. "Electric Power" requires: 6-channel radio w/6 mini servos, Outrunner Motor KM37490750 w/Radial Mount Adaptor HW2340300, 40A Brushless ESC, 4 cells 14.8V 3200mAh Lipo battery and charger.
T he World M ode ls FUSELAGE ASSEMBLY 1.4 Flip the fuselage over with bottom up, take F29 and latch it between the two side panels. Note that the side with small plywood sheet should be facing inside of the fuselage. Lay out the fuselage parts on a flat table top. 1.5 Use tape to hold F29 in place. 1.1 Remove parts from plywood, cut connecting taps when required. 1.2 Use tape to bind the left and right fuselage panel together at the ends. 1.6 F29 in position. 1.3 Hold the panels by tape. 1.
T he World M ode ls 1.8 F10 in position. 1.12 Take F5 and latch between the panels. Make sure the side with glued plywood block is facing the rear. Apply a few drop of CA to temporary fix its position perpendicular to the left side panel. F21 F23 F22 1.9 Latch in F31. 1.13 Latch in F21, F22 and F23 and apply glue to from the landing gear housing. F17 F16 F27 landing gear housing F20 1.
T he World M ode ls 1.16 Press and fit right side fuselage to F4, F5, F5B, F16, F17, F20, F27 and landing gear housing, use tape to hold them in position. F9 F8 F3 F7 F15 F6 F2 1.17 Latch in F6, F7, F8 and F9 between the fuselage panels. Pay attention to the tenons and cut outs, they may not be symmetrical and if they don't seem to fit, flip it left to right will do. F1 1.19 Latch in F3, F15, F2 and F1 one after the other from back to front and secure with tape.
T he World M ode ls 1.20 Basic fabrication of fuselage is complete. Check any loose joints and distortion of the frame work. Prepare to apply glue in the next step. 2.2 If epoxy was not used in Step 1.19, apply adequate CA to the F1 joints. 2.3 Expose 5~10mm length section for the pushrod sleeves outside the plywood partition and apply CA to fix it in position. Make sure glue does not get inside sleeve. 2.1 Apply CA glue to all surfaces in contact.
T he World M ode ls F28 F28C F28A 3.3 Latch in F28, apply glue to inside and outside of the fuselage. F23A F23A F26 3.2 Insert F28C into tail section of fuselage, note that it should pass through the notch of F10, and share the notch of F7 with F28A, apply glue to fix in position. 3.4 With fuselage bottom up, glue in two F23A and then F26A. Note groove of F26A should match opening of landing gear housing. P.
T he World M ode ls F14A F14 F16B F16B F24 F27A F25 F27B F20A 3.5 Flip over fuselage and glue in reinforcement bars F16B, F20A, F24, F25, F27A and F27B. F14B F45 F46 F46 F45 3.7 Glue in F14A to F14, then glue in bottom of fuselage. Flip over fuselage, glue in F45 and F46, then F14B. F19A F25 3.6 With fuselage bottom up, latch in F19A and F25. After fitting in tenons and cut outs, apply glue to fix it in position. Flip over fuselage to apply glue from the inside. 3.
T he World M ode ls F18 F35 F36 F36 F36 F36 F18A F18A F18B F38 F39 F40 F38 F39 F40 F7A 3.10 Glue in F18, F18A and F18B. Note that F18A should be flushed with F18, so F18B could be flushed with the fuselage side panel. Use sand paper to grind down uneven surface before glue in F7A. 3.9 Glue in F35 and F36, when cured, glue in F38, F39 and F40. P.
T he World M ode ls F32 S1 F41 F42 F41 F42 F43 F6A F5A 3.11 Glue in F41 and F42, don't force F5B and F6 to accommodate the length of F41 and F42, grind them down with sand paper after gluing in F43. Glue in F5A and F6A. 3.12 Sand down uneven surface of F10, glue in F32. Use S1 as template to align F32. Since you have to remove S1 after gluing, apply tape to S1 to protect it from sticking to F32. P.
T he World M ode ls BATTERY COVER ASSEMBLY Lay out parts for the battery cover. 3.13 Cut and trim plastic sleeves to flush with fuselage. 4.1 Apply thin plastic sheet to protect battery cover opening. F48A F59 F48 4.2 Insert F59 into F48, then F48A, align the edges and the semi-circle cut outs. Apply CA to glue them in position. When cured, insert the assembly to the fuselage, with F59 through the upper hole of F1. 3.14 Use sand paper to remove rough edges. P.
T he World M ode ls F47 F57 F56 F55 F50 F50A F57 F56 F55 F49 4.5 When cured, remove from fuselage and glue in F55, F56 and F57, apply glue on both sides. 4.3 Glue in F47, then F50, F50A and F49. F52 F53 F51 F52 F51 4.4 Glue in F51, F52 and F53. Make sure CA glue do not get inside F53 latch. 4.6 When cured, use sand paper to remove rough edges and insert to fuselage, grind down uneven surface if necessary. P.
T he World M ode ls MAIN WING ASSEMBLY W9 Lay out parts for the wings. 5.3 Glue in W12A/W13 assembly perpendicularly to W9, note that W9 is the wing tip end and should be perpendicular to W12A/W13. W12A W13 W1R W2 W3R W4 W5 W6 W7 W8 W9 5.1 Apply glue to the narrower side of W12A and glue to W13. W21 W1R W21 W19 W19 5.2 Insert and glue in the W12A/W13 assembly perpendicularly to W1R, make sure it is all the way in.
T he World M ode ls W14 W11 5.7 Insert fiber glass sleeves for wing tubes into W1R, W2, and W3R. Glue them in place and when cure, use sand paper to remove edges to make it flush with W1R. 5.5 Glue in W11 and W14, make sure the ends are flushed with the ribs W2 ......W8. W11 W23 W32 W31 W30 W22 W11 W29 W28 5.6 Glue in reinforcement plate W23, (15 pcs. ). Glue in W11. 5.8 Glue in balsa sheets W22, W28, W29, W30, W31 and W32.
T he World M ode ls W40 W37 W37A W40A W27 W27A W27A W26 W25 W38A W24 W39A 5.9 Glue in W24, W25, W26, W27 and W27A. W41 W36 5.11 Glue in W37 and W40, then flip over to the flat side and glue in W37A and W40A, then W38A and W39A. W38 W39 W10 5.10 Glue in W41 to W36, then W38 and W39. When cured glue in W10. 5.12 Use sand paper to grind down uneven surface of W9, then glue in W10 wing tip assembly. P.
T he World M ode ls VERTICAL STABILIZER AND RUDDER ASSEMBLY Lay out parts for the vertical fin and rudder V3 V2 5.13 Use sand paper to remove rough edges of the wing assembly. V1 W15R 5.14 Glue in W15R. Dry fit W16 flap and W17 aileron with the hinges, do not apply glue at this stage. 6.1 Place V2 and V3 on flat surface and apply glue to glue them together. Insert CA hinges to the vertical stabilizer hinge grooves, install rudder and check alignment of rudder.
T he World M ode ls HORIZONTAL STABILIZER AND ELEVATOR ASSEMBLY STABILIZER, RUDDER, MAIN WING AND FUSELAGE SETTING Lay out parts for horizontal stabilizer and elevator 8.1 Dry fit all the main components of the plane. Remove left elevator from horizontal stabilizer and pass through the tail slot, align the middle slot of the horizontal stabilizer and install back the left elevator. S2 S3 S1 8.
T he World M ode ls COVERING The following ironing procedure is for the World Models ToughLon covering. Please follow the instructions included with the covering material. Please completely remove dust from the surface before covering, or the covering will not stick to the surface. The covering adhesive is activated at 58ºC/136ºF, and shrinking starts at 90ºC/194ºF. Set your iron at about 60ºC/ 140ºF to begin. 11.
T he World M ode ls 9.9 Paint the cockpit black. 9.5 Iron on covering for the side panels. Always use lower heat to stick on the covering. Use high heat carefully only for shrinking covering around corners. 9.10 Cover the battery hatch. Cut a slit on the covering for the latch knob before ironing. 9.6 Iron on upper blue covering. Lay out the vertical fin and rudder coverings. 9.7 Iron on top partition board. 9.8 Iron on color trimmings. 10.1 Cover vertical stabilizer and rudder.
T he World M ode ls 11.1 Cover the horizontal stabilizer and elevator. 14.2 Prepare openings for aileron and flap servo trays. 12.1 Cover the wing struts. 13.1 Cover the aileron servo tray. Lay out the Wings coverings. 14.3 Cover wing tip, bottom first then the top. Apply higher heat to shrink covering around the round edges. 14.4 Cover the aileron and flap. 14.5 Cover the left wing panel with similar procedure. 14.1 Cover the right wing panel. Cover the bottom panel, and then the top panel.
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