PSEN cs1.
Preface This document is a translation of the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for internal purposes. Suggestions and comments for improving this documentation will be gratefully received. Source code from third-party manufacturers or open source software has been used for some components. The relevant licence information is available on the Internet on the Pilz homepage.
Contents Introduction Validity of documentation Using the documentation Definition of symbols 4 4 4 4 Safety Intended use Safety regulations Safety assessment Additional documents that apply Use of qualified personnel Warranty and liability Disposal For your safety 5 5 6 6 6 6 6 7 7 Unit features 7 Function description Safety Device Diagnostics Operating distances Lateral and vertical offset 9 10 11 11 Wiring Terminal assignment connectors 12 13 Connection to evaluation devices 14 Teaching in t
PSEN cs1.13p ATEX Introduction Validity of documentation This documentation is valid for the product PSEN cs1.13p from Version 2.0. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product. Using the documentation This document is intended for instruction. Only install and commission the product if you have read and understood this document. The document should be retained for future reference.
PSEN cs1.13p ATEX INFORMATION This gives advice on applications and provides information on special features. Safety Intended use The safety switch is approved for use in potentially explosive atmospheres in accordance with EN 60079‑0, EN 60079‑7, EN 60079‑18, EN 60079‑31. Ex area Group II, Category 3G, Zone 2 (Gas): II 3G Ex ec mc IIC 90°C(T5) Gc and Category 3D, Zone 22 (dust): II 3D Ex mc tc IIIC T90°C Dc.
PSEN cs1.13p ATEX Safety regulations Safety assessment Before using a unit it is necessary to perform a safety assessment in accordance with the Machinery Directive. Functional safety is guaranteed for the product as a single component. However, this does not guarantee the functional safety of the overall plant/machine.
PSEN cs1.13p ATEX } Damage can be attributed to not having followed the guidelines in the manual } Operating personnel are not suitably qualified } Any type of modification has been made (e.g. exchanging components on the PCB boards, soldering work etc.). Disposal } In safety-related applications, please comply with the mission time TM in the safety-related characteristic data. } When decommissioning, please comply with local regulations regarding the disposal of electronic devices (e.g.
PSEN cs1.13p ATEX – Manipulation protection in accordance with ISO 14119 (chap. 7.2.d) is possible by verifying the short name of the actuator through the controller via SDD communication } Diagnostic input for Y1 for Safety Device Diagnostics (SDD) } Signal output/diagnostic output Y32 for Safety Device Diagnostics } LED display for: } – State of the actuator – State of the inputs – Supply voltage/fault 4 directions of actuation Operating Manual PSEN cs1.
PSEN cs1.13p ATEX Function description The safety outputs may have a high or low signal, depending on the position of the actuator and the signal status of the inputs. In a safe condition there is a low signal at the safety outputs.
PSEN cs1.13p ATEX Block diagram A1 A2 S11 S21 Power Input Y1 SDD Input Receiver Actuator SDD Output 12 22 Y32 Safety Device Diagnostics Safety Device Diagnostics is an option that can be selected independently of the safety-related wiring. When using the Safety Device Diagnostics, up to 16 sensors connected in series can be connected as a subscriber to a fieldbus module.
PSEN cs1.13p ATEX – Wiring in accordance with IP67: Various passive junctions can be used (see Order references for accessories [ 28]) to connect several sensors with only one cable from the field in the control cabinet. Further information on Safety Device Diagnostics can be found in Additional documents that apply [ 6].
PSEN cs1.13p ATEX Direction of actuation up/down [4] [4] [3] [2] [5] [1] [1] Hysteresis [2] Typical operating distance SO [3] Typical release distance Sr [4] Offset in mm [5] Operating distance in mm [6] Response range [6] Wiring Please note: } Information given in the Technical details [ } The max. cable length lmax in the input circuit is calculated from } 24] must be followed. – the max.
PSEN cs1.13p ATEX Terminal assignment connectors 8-pin M12 connector PIN Connection designation Function Wire colour 1 S21 Input, channel 2 white 2 A1 +24 VUB Brown 3 12 Output, channel1 green 4 22 Output, channel2 yellow 5 Y32 Signal output/diagnostic output Grey 6 S11 Input, channel 1 Pink 7 A2 0 V UB Blue 8 Y1 Diagnostics input red The wire colour also applies for the cable available from Pilz as an accessory. Operating Manual PSEN cs1.
PSEN cs1.13p ATEX Connection to evaluation devices Make sure that the selected evaluation device has the following properties: } 2-channel with feasibility monitoring } OSSD signals are evaluated } Open circuit monitoring of the safety switch is performed Please note: } The use of Safety Device Diagnostics is described in the System Description "Safety Device Diagnostics".
PSEN cs1.13p ATEX Connection diagram, single connection with SDD 24 V Y32 S11 Actuator 0V S21 Safety switch A1 Ex- A2 area Y1 Rx 12 22 I1 (FS) I2 (FS) Tx Evaluation device NonA1 Ex- A2 area Fieldbus module FS: Failsafe Series connection The safety sensors PSENcode are also suitable for series connection with other sensors. Maximum number of PSENcode sensors switched in series connections for SIL CL 3 using SDD } PSENcode large design (PSEN cs1.xp - cs2.
PSEN cs1.13p ATEX CAUTION! Extension of delay-on de-energisation When several (n) devices are connected in series, the delay-on de-energisation time adds with the number of interconnected safety switches. The may. delay-on de-energisation is composed of max. delay-on de-energisation actuator + (n-1) x max. delay-on de-energisation of the inputs + delay-on de-energisation of the evaluation device } When making series connections using SDD, only use the following passive junctions.
PSEN cs1.13p ATEX Connection diagram, series connection without SDD 24 V S11 0V S21 Actuator Receiver 1 Control System A1 A2 12 22 S11 S21 Actuator Y32 I1 Receiver 2 A1 A2 12 22 Y32 S11 S21 I2 Receiver n Actuator A1 A2 12 22 Y32 I3 Ex area I1 (FS) I2 (FS) Non-Ex area Evaluation Device A1 A2 FS: Fail-Safe Operating Manual PSEN cs1.
PSEN cs1.
PSEN cs1.13p ATEX } PNOZmulti for safety gate monitoring Configure the switch in the PNOZmulti Configurator with switch type 3. } PSS for safety gate monitoring with standard function block SB064, SB066 or FS_Safety Gate } PSSuniversal PLC for safety gate monitoring with function block FS_SafetyGate The correct connection to the respective evaluation device is described in the instructions for the evaluation device.
PSEN cs1.13p ATEX PNOZmulti PSENcode Fieldbus module I0 I1 I2 A1 A2 Y1 S11 S21 12 22 Y32 Without SDD Tx Rx PNOZmulti 0V 2 7 8 6 1 3 4 5 A1 A2 24 V 0V 24 V PNOZmulti PSENcode 5 Y32 8 Y1 A1 2 A1 A2 7 A2 I0 I1 6 1 3 4 S11 S21 12 22 With SDD Legend: I0 Input OSSD I1 Input OSSD I2 Signal input Teaching in the actuator Any Pilz actuator PSEN cs1.1) is detected as soon as it is brought into the response range.
PSEN cs1.13p ATEX DANGER! Risk of damage due to mechanical load. Live components on the safety switch in the potentially explosive area may become exposed Protect the edges of the safety switch base from shock. This can be achieved by full face installation (see Installation [ 20]). Protect the plug-in connector on the safety switch from shock (e.g by using the PSEN cs1/2 bracket cable fix, see Order references for accessories [ 28]). Please note the information given in the "Installation" section.
PSEN cs1.13p ATEX Installation example: The full face of the safety switch is installed on the subplate. As a result, the edges of the safety switch base are protected from shock. Procedure: Fig.: Sensing faces on the sensor 1. Drill holes (for M5 screws) in the mounting surface to secure the actuator and sensor (see Dimensions in mm [ 23]). 2. Use a screw to fix the sensor to the mounting surface.
PSEN cs1.13p ATEX Adjustment } The stated operating distances (see Technical details [ 24]) only apply when the safety switch and actuator are installed facing each other in parallel. Operating distances may deviate if other arrangements are used. } Note the maximum permitted lateral and vertical offset (see Operating distances [ 11] and Lateral and vertical offset [ 11]). Operation NOTICE The safety function should be checked after initial commissioning and each time the plant/machine is changed.
PSEN cs1.13p ATEX Actuator 4 11 40 30 0,5 5,3 40 30 Technical details General Approvals Sensor's mode of operation Coding level in accordance with EN ISO 14119 Design in accordance with EN ISO 14119 Classification in accordance with EN 60947-5-3 Pilz coding type ATEX, CE, EAC (Eurasian), ECOLAB, FCC, IC, TÜV, cULus Listed, electrosuisse Transponder Low 4 PDDB Coded Transponder Frequency band Max.
PSEN cs1.13p ATEX Semiconductor outputs Signal outputs Switching current per output Breaking capacity per output Potential isolation from system voltage Short circuit-proof Residual current at outputs Voltage drop at OSSDs Lowest operating current Utilisation category in accordance with EN 60947-1 1 500 mA 12 W No yes 10 µA 3,5 V 0 mA DC-12 Times Test pulse duration, safety outputs Switch-on delay after UB is applied Inputs typ. Inputs max. Actuator typ. Actuator max. Delay-on de-energisation Inputs typ.
PSEN cs1.
PSEN cs1.13p ATEX Safety characteristic data NOTICE You must comply with the safety-related characteristic data in order to achieve the required safety level for your plant/machine. Operating Mode EN ISO 13849-1: 2015 EN ISO 13849-1: 2015 PL Category 2-ch. OSSD PL e Cat.
PSEN cs1.13p ATEX Order reference System Product type Features Connection type Order no. PSEN cs1.13p/PSEN cs1.1 Safety switch with 8-pin M12 connector transponder technology, coded, with actuator with assured operating distance 15 mm 540 005 PSEN cs1.1 540 080 Actuator with transponder technology Accessories Installation materials Product type Features Order no.
PSEN cs1.13p ATEX PSEN cable M12-8sf M12-8sm straight, M12, 8-pin, socket Straight, M12, 8-pin, pin 2 m 540 340 5m 540 341 10 540 342 20 m 540 343 30 m 540 344 Series connection Connection X3 Order no.
PSEN cs1.13p ATEX EC declaration of conformity This product/these products meet the requirements of the directive 2006/42/EC for machinery and directive 2014/34/EU (ATEX) of the European Parliament and of the Council. The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/ downloads. Representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ostfildern, Germany Operating Manual PSEN cs1.
Technical support is available from Pilz round the clock.
