PSEN cs6.
Preface This document is a translation of the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for internal purposes. Suggestions and comments for improving this documentation will be gratefully received. Source code from third-party manufacturers or open source software has been used for some components. The relevant licence information is available on the Internet on the Pilz homepage.
Contents Introduction Validity of documentation Using the documentation Definition of symbols 5 5 5 5 Safety Intended use Safety regulations Safety assessment Additional documents that apply Use of qualified personnel Warranty and liability Disposal For your safety 6 6 7 7 7 7 8 8 8 Unit features 8 Function description Safety Device Diagnostics Operating distances Lateral and vertical offset 9 10 11 13 Wiring 16 Connection to evaluation devices Single connection Series connection Connection to Pi
Contents Order reference System Accessories 36 36 36 EC declaration of conformity 37 Operating Manual PSEN cs6.
PSEN cs6.1p Introduction Validity of documentation This documentation is valid for the product PSEN cs6.1p from Version 2.0. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product. Using the documentation This document is intended for instruction. Only install and commission the product if you have read and understood this document. The document should be retained for future reference.
PSEN cs6.1p INFORMATION This gives advice on applications and provides information on special features. Safety Intended use The safety functions of the safety switch are: } Safe shutdown of safety outputs when the actuator is removed beyond the assured release distance sar or when the actuator is not detected } Remain shut down safely after the actuator has been removed The safety switch meets the requirements in accordance with: } EN 60947-5-3 with the actuator PSEN cs6.
PSEN cs6.1p Safety regulations Safety assessment Before using a unit it is necessary to perform a safety assessment in accordance with the Machinery Directive. Functional safety is guaranteed for the product as a single component. However, this does not guarantee the functional safety of the overall plant/machine.
PSEN cs6.1p Warranty and liability All claims to warranty and liability will be rendered invalid if } The product was used contrary to the purpose for which it is intended } Damage can be attributed to not having followed the guidelines in the manual } Operating personnel are not suitably qualified } Any type of modification has been made (e.g. exchanging components on the PCB boards, soldering work etc.).
PSEN cs6.1p } } LED display for: – State of actuator detection – State of the inputs – Supply voltage/fault 4 actuation directions, each with 3 approach directions (see Explanation of markings [ 11]) – Square marking for normal operating distance – Triangle marking for short operating distance – 2 semicircle markings for a lateral approach. Please note the Lateral and vertical offset with the lateral approach to the semicircle marking.
PSEN cs6.1p } Diagnostic input Y1 If a fieldbus module of the SDD is used, the diagnostic input Y1 is automatically activated and data is read. If no fieldbus module of the SDD is used, the diagnostic input Y1 is not used. } Signal output/diagnostic output Y32 The status of the actuator is output. If a fieldbus module of the SDD is used, the signal output/diagnostic output for the writing of data is activated.
PSEN cs6.1p } With Safety Device Diagnostics there are the following diagnostic options for the fieldbus module for simple wiring: – Information is passed on via the fieldbus module directly to the network – Mappings of the signal outputs to the sensor are automated by the SDD. This prevents wiring errors and an expansion or reduction of the sensors is possible without the need to change existing wiring. – Wiring in accordance with IP20: Rapid installation in the control cabined is enabled.
PSEN cs6.
PSEN cs6.
PSEN cs6.
PSEN cs6.
PSEN cs6.
PSEN cs6.1p INFORMATION Only use safety relays with a 24 VDC supply voltage. Safety relays with a wide-range power supply or in AC device versions have internal potential isolation and are not suitable as evaluation devices. } The supply voltage to the safety switch must be protected with a 2 A to 4 A quick-acting fuse. } Ensure the wiring and EMC requirements of IEC 60204-1 are met.
PSEN cs6.1p Connection to evaluation devices Make sure that the selected evaluation device has the following properties: } 2-channel with feasibility monitoring } OSSD signals are evaluated Please note: } The use of Safety Device Diagnostics is described in detail in the System description Safety Device Diagnostics [ 7]. CAUTION! Do not connect the signal output to 0 V! If the signal output Y32 is connected to 0 V, the safety switch may be damaged as a result.
PSEN cs6.1p Connection diagram, single connection with SDD 24 V Y32 S11 Actuator 0V S21 Safety switch A1 A2 Y1 Rx 12 22 I1 (FS) I2 (FS) Tx Evaluation device A1 A2 Fieldbus module FS: Failsafe Operating Manual PSEN cs6.
PSEN cs6.1p Series connection The safety sensors PSENcode are also suitable for series connection with other sensors. The series connection of maximum 32 sensors PSENcs 5.x and PSENcs 6.x is approved for SIL CL 3 without using the SDD. When using the SDD, the series connection of maximum 16 sensors PSENcs 5.x and PSENcs 6.x is approved In practice, the maximum possible number will be limited by the following parameters, among others: } The required SIL level (e.g.
PSEN cs6.1p Connection diagram, series connection without SDD Actuator Receiver Actuator Receiver Actuator Control system Receiver Evaluation device Operating Manual PSEN cs6.
PSEN cs6.1p Connection diagram, series connection with SDD 24 V Y32 S11 0V S21 Actuator Safety switch A1 A2 Y1 12 22 Y32 S11 S21 Actuator Safety switch A1 A2 Y1 12 22 Y32 S11 S21 A1 Actuator Safety switch Y1 Rx 12 22 I1 (FS) I2 (FS) Tx Fieldbus module A2 Evaluation device FS: Failsafe ST: Standard Operating Manual PSEN cs6.
PSEN cs6.1p Connection to Pilz evaluation devices The safety switch PSEN cs6.1p can be connected to Pilz evaluation devices, for example. Suitable Pilz evaluation devices are, for example: } PNOZelog for safety gate monitoring } PNOZpower for safety gate monitoring } PNOZsigma for safety gate monitoring } PNOZ X for safety gate monitoring } PNOZmulti for safety gate monitoring Configure the switch in the PNOZmulti Configurator with switch type 3.
PSEN cs6.1p PSENcode Fieldbus module I0 I1 I2 A1 A2 Y1 S11 S21 12 22 Y32 Without SDD Tx Rx PNOZmulti 0V 2 7 8 6 1 3 4 5 A1 A2 24 V 0V 24 V PNOZmulti PSENcode 5 Y32 8 Y1 A1 2 A1 A2 7 A2 I0 I1 6 1 3 4 S11 S21 12 22 With SDD Legend: I0 Input OSSD I1 Input OSSD I2 Signal input Teaching in the actuator Teaching in the actuator for the first time: The first actuator PSEN cs6.1 detected by the safety switch is automatically taught in as soon as it is brought into the response range.
PSEN cs6.1p Installation CAUTION! Potential loss of safety function due to changed device properties The unit's properties may be affected if installed in an environment containing electrically or magnetically conductive material. – Please check the operating distances and the assured release distance. } The safety switch and actuator should be installed opposite each other in parallel.
PSEN cs6.1p [1] [1] [1] [1] [2] [3] [4] [4] [2] [3] [4] [4] Legend [1] 4 seals for actuators [2] Unused seals [3] 2 seals for actuators [4] 2 seals for switches, 2 seals unused [4] Fig.: Applying the screw cover [4] on the switch Operating Manual PSEN cs6.
PSEN cs6.1p [3] [1] [1] Fig.: Applying the screw covers [1] and [3] on the actuator WARNING! Loss of safety function due to not permitted enlargement of the assured release distance when using both switching lobes (aligned at semicircle marking) Depending on the application, serious injury or death may result.
PSEN cs6.
PSEN cs6.1p Operation NOTICE The safety function should be checked after initial commissioning and each time the plant/machine is changed. The safety functions may only be checked by qualified personnel.
PSEN cs6.1p LED status, teach-in actuator LED status Device Safety Gate Green Input yellow Remedy / measure Display not definitive Teaching actuator. Display not definitive Actuator teach-in complete. yellow Green Switch status - Duration approx. 20 seconds Switch voltage off and then on again. Error display LED status Device red red Safety Gate Off yellow Input Remedy / measure Internal error on switch Change the switch.
PSEN cs6.1p Dimensions in mm 90 7,6 Safety switch DEVICE 97,6 [3] SAFETY GATE [1] [4] [4] 7,5 [2] 22 INPUT 13 7,4 26,4 Actuator 4,5 4 18 22 37 8,3 7,5 8,3 22 [2] 4,5 9 13 Legend: [1] Square marking [2] Triangle marking [3] LEDs [4] Semicircle marking Operating Manual PSEN cs6.
PSEN cs6.1p Technical details General Approvals Sensor's mode of operation Coding level in accordance with EN ISO 14119 Design in accordance with EN ISO 14119 Classification in accordance with EN 60947-5-3 Pilz coding type Transponder Frequency band Max. transmitter output Electrical data Supply voltage Voltage Kind Voltage tolerance Output of external power supply (DC) Max. switching frequency Max. cable capacitance at the safety outputs No-load, PNOZ with relay contacts PNOZmulti, PNOZelog, PSS Max.
PSEN cs6.1p Times Switch-on delay after UB is applied Inputs typ. Inputs max. Actuator typ. Actuator max. Delay-on de-energisation Inputs typ. Inputs max. Actuator typ. Actuator max. Risk time in accordance with EN 60947-5-3 Supply interruption before de-energisation Simultaneity, channel 1 and 2 max. Environmental data Ambient temperature In accordance with the standard Temperature range Max. at max. operating height Max. at max.
PSEN cs6.
PSEN cs6.1p Safety characteristic data NOTICE You must comply with the safety-related characteristic data in order to achieve the required safety level for your plant/machine. Operating mode EN ISO 13849-1: 2015 PL 2-ch. OSSD PL e EN ISO 13849-1: 2015 Category Cat.
PSEN cs6.1p Order reference System Product type Features Connection type Order no. PSEN cs6.1p /PSEN cs6.1 1unit Safety gate system, fully coded 8-pin M8 male connector 542 100 PSEN cs6.1p 1switch Safety switch, fully coded 8-pin M8 male connector 542 150 PSEN cs6.1 1actuator Actuator, coded 542 180 Accessories Accessories for installation Product type Features Order no.
PSEN cs6.1p Accessories for series connection Connection X3 Order no.
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