PIT gb } Control and signal devices Operating Manual-1004627-EN-02
Preface This document is the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documentation will be gratefully received. Source code from third-party manufacturers or open source software has been used for some components. The relevant licence information is available on the Internet on the Pilz homepage.
Contents Introduction Validity of documentation Using the documentation Definition of symbols 5 5 5 5 Overview Unit features Scope of supply 6 6 6 Safety Intended use Safety regulations Use of qualified personnel Warranty and liability Disposal For your safety 6 6 7 7 7 7 8 Function description Device types Block diagrams Assembly positions Coloured caps 9 9 11 12 13 Wiring Terminal assignment connectors 13 13 Installation Installation of device Attach coloured caps 14 14 15 Commissioning Conne
Contents Dimensions 20 Technical details order no. G1000001-G1000002 21 Technical details order no.
PIT gb Introduction Validity of documentation This documentation is valid for the product PIT gb. It is valid until new documentation is published. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product. Using the documentation This document is intended for instruction. Only install and commission the product if you have read and understood this document. The document should be retained for future reference.
PIT gb INFORMATION This gives advice on applications and provides information on special features.
PIT gb } Use of a different object than the intended key when using the key-operated pushbutton or the key switch. } Blocking of the key-operated pushbutton or the key switch with a foreign body. Safety regulations Use of qualified personnel The products may only be assembled, installed, programmed, commissioned, operated, maintained and decommissioned by competent persons.
PIT gb For your safety WARNING! Loss of safety function due to manipulation of the control elements Manipulation of the control elements may lead to serious injury and death. – You should prevent any possibility of the control elements being manipulated through the use of a spare control element. – Keep the spare control element in a safe place and protect it from unauthorised access. – If spare control elements are used, these must be installed as described under Exchange of control elements [ 16].
PIT gb Function description Device types The PIT gb provides an E-STOP pushbutton and three additional control elements to control the functions of an overall plant or machine.
PIT gb Illustration Control element PIT gb LLLE CLLE y BLLE y KLLE E-STOP } without signal contact [4] } with signal contact [4] 1 1 1 1 Type code PIT gb L L E Blind plug = C Pushbutton illuminated = L Key-operated pushbutton = B Key switch = K Pushbutton illuminated = L Pushbutton illuminated = L E-STOP pushbutton = E Signal contact = y } } } } Pushbutton – The pushbutton is used to switch a signal and as the status display.
PIT gb Block diagrams S4.1 3 5 7 9 S4.2 10 S3 H3 1 6 4 2 H2 S1 12 7 9 12 8 5 S4.3 8 S2 S4.1 S4.2 3 10 S3 H3 S2 1 6 H2 4 2 11 H1 PIT gb LLLE PIT gb CLLE y S4.1 S4.2 3 5 7 9 12 S4.3 10 S3 H3 1 6 H2 8 S2 4 2 S1 S4.1 3 5 10 7 9 8 S4.2 S3 H3 1 6 S2 H2 S1.1 S1.
PIT gb Assembly positions Possible assembly positions for the PIT gb: The mounting brackets with which the PIT gb is fastened to the mounting surface can be turned before assembly PIT gb (see figures).
PIT gb Coloured caps } The control elements can be marked with coloured caps according to the function of the control elements (see Order reference: Accessories [ 25]) Wiring Please note: } Information given in the Technical details [ } The power supply must meet the regulations for extra low voltages with protective separation (SELV, PELV) in accordance with EN 60204-1. } Ensure the wiring and EMC requirements of EN 60204-1 are met.
PIT gb Installation Installation of device Please note: } The mounting surface must have a max. unevenness of 0.5 mm. } The housing of the PIT gb must make contact with the mounting surface over at least 5 mm on both ends (see figure). [3] [2] [2] [1] 5 mm 5 mm Legend [1] Mounting surface [2] Mounting bracket [3] Housing } To fasten the PIT gb, use M5 screws and the provided washers M5. } Torque setting: Please note the information provided under Technical details [ 21]. Procedure: 1.
PIT gb Attach coloured caps Apply the coloured cap (provided) to the control element and press on the coloured cap until it noticeably engages. Ensure that the alignment marking on the coloured cap (see figure) is aligned flush with the PIT gb or at a 90° angle to this.
PIT gb } Always test the function with a connected evaluation device. } Check the function of the E-STOP. } Check the function of the other control elements.
PIT gb Required tool } PIT gb fixing spanner (see Accessories [ ment } Screwdriver for Torx Tx 20 26]) for threaded ring of the control ele- Procedure: } Torque setting: Please note the information provided under Technical details [ 21]. 1. Disconnect the connection of the PIT gb to the evaluation device. 2. Loosen the fixing screws of the PIT gb at the mounting surface. 3. Loosen the 6 fixing screws for the terminating plate of the PIT gb and remove the terminating plate.
PIT gb 4. Loosen the fixing screws of the printed circuit board and carefully lift off the printed circuit board (see figures). 5. Loosen the threaded ring of the control element that is to be exchanged and remove the threaded ring (see figure). 6. Remove the control element on the front of the PIT gb and insert the part of the new control element. The control element has a stud on its side to secure it against twisting. The stud must be positioned correctly when inserting the control element.
PIT gb 7. Screw the control element to the threaded ring again using 1,2 Nm (see figure) and apply the printed circuit board again. a Make sure that the strands are not damaged, crushed or twisted here. 8. Screw the printed circuit board to the fixing screws with 1,8 Nm (see figure). 9. Screw the fixing screws for the PIT gb terminating plate in again and tighten the screws with 1,8 Nm. a Make sure that the strands are not damaged, crushed or twisted here. [1] Legend [1] Terminating plate 10.
PIT gb Dimensions 73,7 Ø5 293 293 239 277 Ø 30 ,4 20 40 40 49,4 Front view Operating Manual PIT gb 1004627-EN-02 Side view 20
PIT gb Technical details order no.
PIT gb Environmental data G1000001 G1000002 -25 - 70 °C -25 - 70 °C EN 60068-2-78 93 % r. h. at 40 °C EN 60068-2-78 93 % r. h.
PIT gb Electrical data G1000003 G1000004 24 V DC -20 %/+20 % 24 V DC -20 %/+20 % 12 W 100 % 1 mA 12 W 100 % 1 mA E-STOP G1000003 G1000004 Quantity Number of N/C contacts Number of signal contacts E-STOP release type Utilisation category In accordance with the standard DC13 at Current Contact material Contact material signal contact Mechanical life Signal output Output voltage Max.
PIT gb Key switch G1000003 G1000004 Quantity Number of N/O contacts Utilisation category In accordance with the standard DC13 at Max. current Mechanical life Service life mechanical, key not removed Contact material – – 1 2 – – – – EN 60947-5-1 24 V 0,1 A 30.000 cycles – – 300.000 cycles Ag Environmental data G1000003 G1000004 -20 - 60 °C -20 - 60 °C -25 - 70 °C -25 - 70 °C EN 60068-2-78 93 % r. h. at 40 °C EN 60068-2-78 93 % r. h.
PIT gb Mechanical data G1000003 G1000004 Weight 800 g 800 g Safety characteristic data NOTICE You must comply with the safety characteristic data in order to achieve the required safety level for your plant/machine. Safety characteristic data B10d in accordance with EN ISO 13849-1:2015 and EN 62061 130.000 Order reference Product Product type Features Order no.
PIT gb Accessories Product type Features Order no. PIT gb fixing spanner Fixing spanner for threaded rings G1 000 012 PIT gb color covers Coloured caps (set), sorted by colour G1 000 009 Product type Features Connector X1 Connector X2 Connector X3 Order no.
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