42” Z Style Parts List PART DESCRIPTION QTY A DOOR STILE 2 B REINFORCEMENT PLATES 2 C TOP/BOTTOM DOOR RAILS 2 D REINFORCEMENT CLIP 4 E CENTER Z DOOR RAIL 1 G U CLIP BRACKETS 2 H1H9 DOOR PANELS TOP 9 K1K9 DOOR PANELS BOTTOM 9 M SIDE FINISHING STRIPS 2 N TOP/BOTTOM FINISHING STRIPS 2 O ROLLER BRACKETS 2 P (includes handle, bolts, washers, nuts, wrenches) Q R R1 HANDLE SCREWS to attach U Clip Brackets TRACK (includes anchors for masonry application) TRACK EXTENSION K
Overview Z Style 42” R T O S X G Q N Y X R1 T W O D H1 M H2 C H3 H4 H5 G H6 H7 A H8 D H9 A M P E Z K8 K9 K7 K6 K5 C B V K4 K3 K2 K1 D B D N
42” Barn Door Track Extension Kit For the 42” Barn door, it is necessary to use the track extension included in your Barn door kit. Kit Includes 1 Ea. 2 Ea. 2 Ea. 2 Ea. 2 Ea. 2 Ea. 1 Ea. Tools Needed Level To attach the extender, lay the track on the floor. Slip the extender (R1) onto the end of the track where the door will be in the open position. It is important that the side of the track extender with the lip is facing to the top.
PVC Barn Door Assembly and Track Installation Z Style 42” Please read ALL instructions before you begin installation. You MUST determine if you need a Mounting Board prior to doing ANY installation. Due to many overlapping factors such as the location of wall studs, the weight of a Barn door and the various types of trim used in homes, we recommend using a Mounting Board in all situations. Track must be installed into Solid Blocking or Head Casing.
. 2A Fig. 2B PVC Barn Door Assembly and Track Installation Z Style 42” 4. Attach Top Rail to Stile Lay one of the Stiles (A) onto work surface. Make sure the side with the large holes is facing outward. Insert U bracket (G) into the Top of the stile into the outside channel and the innermost channel. The side of the U clip with the larger holes should be facing the outside edge of the door. The top of the U clip will rest on the top of the stile once inserted. See Figure 4.
PVC Barn Door Assembly and Track Installation Z Style 42” 7. Attach Remaining Stile 8. Secure the remaining stile (A). Make sure the side with the large holes is facing outward. Insert one of the Reinforcement plates (B) into the bottom of the Stile into the innermost chamber of the Stile. Place 2 of the 4” screws (Z) into the 2 holes in the outside of the channel. Make sure they are fully inserted. Slide a Reinforcement clip (D) into the channel and over the screw shafts.
PVC Barn Door Assembly and Track Installation Z Style 42” 11. Place door onto Track Position the door over the opening and slightly tilt the bottom of the door outward away from the wall. Set the rollers securely onto the track. Once the door is safely mounted and is secure, turn the 2 safety spacers 180 degrees towards the wall. This positions them properly under the track. See Figure 13. 13.
