Model #: ___________________________ Serial #: ___________________________ Date Purchased: ____________________ Installation & Operation Manual For Gas Fryers Covering Models 20, 24, 26 and 34 C E E S I G N D D CERT I F I ED E R T I F I L20-078 Rev.
TO THE PURCHASER, OWNER AND STORE MANAGER Please review these warnings prior to posting them in a prominent location for reference. TO THE PURCHASER WARNING Post in a prominent location the instructions to be followed in the event that an operator smells gas. Obtain this information from your local gas supplier. WARNING DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
INSTALLATIONS 1 INSTALLATION......................................................................................5 1.1 CHECKING YOUR NEW APPLIANCE ................................................................................................ 5 1.2 INSTALLATION CLEARANCES.......................................................................................................... 5 1.3 LEG/CASTER INSTALLATION AND LEVELING ...............................................................................
Model 20, 24, 26 and 34 INSTALLATION 3 PREVENTATIVE MAINTENANCE.......................................................18 3.1 APPLIANCE INSPECTION ................................................................................................................ 18 3.2 CLEANING THE CABINET ................................................................................................................ 18 3.3 WEEKLY PREVENTATIVE MAINTENANCE ..................................................................
INSTALLATIONS 1 INSTALLATION 1.1 CHECKING YOUR NEW APPLIANCE Your new Pitco appliance has been carefully packed into one crate. Every effort has been made to ensure that it is delivered to you in perfect condition. As you unpack your new appliance, inspect each of the pieces for damage. If something is damaged, DO NOT sign the bill of lading. Contact the shipper immediately; the shipper is only responsible for 15 days after delivery.
Model 20, 24, 26 and 34 INSTALLATION 1.3 LEG/CASTER INSTALLATION AND LEVELING When you receive your appliance it is completely assembled with the possible exception of the legs (or casters). This appliance must be installed with legs or casters or sealed to a base; it cannot be curb mounted. Curb mounting will seriously inhibit this appliance’s ability to effect proper component ventilation. The legs/casters must be installed before connecting the appliance to the power supply.
INSTALLATIONS 1.4 GAS CONNECTION Your appliance will give you peak performance when the gas supply line is of sufficient size to provide the correct gas flow. The gas line must be installed to meet the local building codes or National Fuel Gas Code ANS Z223.1 and NFPA 54 (latest editions). In Canada, install the appliance in accordance with CSA B149.1 or .2 and local codes.
Model 20, 24, 26 and 34 INSTALLATION c. When properly installed the angled section of the heat deflector will extend over the flue opening to redirect the heat. It SHOULD NOT cover the flue opening. Never allow anything to block the flue opening; this will cause the appliance to over heat and inhibit proper combustion, which could produce dangerous gases 1.8 SPLASH BACK a. Lift the splash back assembly and place it over the opening at the back of the tank.
INSTALLATIONS 1.10 ELECTRICAL CONNECTIONS It is advised that this power supply be plugged into a wall receptacle that is controlled by the ventilation control. This will prevent the appliance from being operated without the ventilator on. If your appliance requires an electrical connection, the power requirements are listed below. Input Voltage Current per unit Filter Current Heat Tape North America International 120 VAC, 50/60 Hz 220, 230 or 240 VAC 50/60 Hz 0.7 Amp 0.4 Amp 7.5 Amp 4.2 Amp 0.4 Amp 0.
Model 20, 24, 26 and 34 INSTALLATION WARNING If your appliance uses line current, it is equipped with an oil proof, electrical supply cord with a three-prong safety plug. This is to protect operators from electrical shock hazard in the event of an equipment malfunction. DO NOT cut or remove the grounding (third) prong from this plug; it should be plugged into a properly grounded three-prong receptacle. 1.
INSTALLATIONS 1.12 INSPECTION Before you begin filling and adjusting the appliance, perform the following visual checks: After the appliance is in its permanent location, check the levelness. Any additional leveling that is necessary can be performed as previously described. Ensure that the probe and high temperature limit is in place and secure. Check the high limit bulb mounting screws to ensure that they are tight.
Model 20, 24, 26 and 34 INSTALLATION 1.13.2 LIGHTING INSTRUCTIONS For manual pilots, refer to the following instructions. WARNING If pilot extinguishes, wait 5 minutes before attempting to relight the pilot to allow any built up gas to dissipate. a. Open gas supply valves to the appliance. b. Turn the thermostat control knob counterclockwise to the OFF position. c. Turn the gas valve knob to the PILOT position and push in on the knob.
INSTALLATIONS 1.13.3 PILOT FLAME ADJUSTMENT For manual pilots, refer to the following instructions. Perform this procedure once the pilot is lit. NOTE: This procedure requires a DC millivolt meter set to a scale of 0-1000 mV. Using test leads with sharp probes will help in taking the required readings. 1. Locate the thermopile wires coming from the thermostat/limit box going to the gas valve. The wire size decreases near the gas valve connections. 2.
Model 20, 24, 26 and 34 INSTALLATION 1.13.4 MAIN BURNER SYSTEM ADJUSTMENT For the main burners to operate the gas supply valve must be open and the thermostat must be turned on. The main power switch must be on. The main burners receive gas from the main gas supply through the thermostatically controlled valve. When the water temperature drops below the preset temperature the gas control valve opens. The main burners must be adjusted to deliver optimum flame.
INSTALLATIONS CAUTION Be careful not to disturb the probe and high temperature limit during operation and cleaning of this appliance. 1.14 INITIAL CLEANING When your appliance is shipped, many of its parts are covered with a thin coat of oil for protection. Before the appliance is ready for cooking it must be cleaned. This will remove the oil coating and any foreign matter that may have accumulated during storage and shipment. Refer to the following procedure to clean the appliance.
Model 20, 24, 26 and 34 2 OPERATIONS OPERATION An operator’s manual for your appliance’s specific control type should be included with this manual. Refer to that manual prior to operating this appliance. 2.1 FILLING THE COOKER TANK Both liquid and solid shortening can be used in this appliance, but liquid is preferred. If solid shortening is used it is recommended that you melt the shortening before adding it to the appliance.
OPERATIONS 2.2 APPLIANCE START UP Refer to the following procedure to start the appliance prior to operation. 1. Ensure that the drain valve is closed. 2. Fill the cook tank with oil/shortening. (See section 2.1 “Filling the Cook Tank”) 3. Light the appliance. (See “Lighting Instructions” section 1.13.2) WARNING NEVER operate the appliance with an empty fry tank. It will void the warranty. 4. Turn the controller on. 5. The appliance is now on and heating the oil/shortening in the cook tank.
Model 20, 24, 26 and 34 3 PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE 3.1 APPLIANCE INSPECTION Check that the high temperature limit and temperature probe is in the correct position and secured in place. Check that wires and cords are not frayed or loose in and out of the cabinet. Check around the appliance for loose parts or accessories that need to be secured or other foreign items (ex: Aerosol cans) that should be removed from the area.
PREVENTATIVE MAINTENANCE WARNING The power supply must be disconnected before cleaning and servicing this appliance! 3.5.1 TEMPERATURE PROBE & HIGH LIMIT PROBE Verify probes are in good working condition. Check for damage and that the fasteners are tightly secured to the tank. Verify compression fittings are leak free. Check wiring for loose electrical connections. 3.5.2 CONTROLLER Perform the following inspection if the appliance is equipped with a temperature controller.
TROUBLESHOOTING Model 20, 24, 26 and 34 4 TROUBLESHOOTING 4.1 POWER FAILURE If electric power is removed for any reason, the appliance will shut down. Gas models: Wait five minutes after the power is restored before attempting to restart the appliance. This will allow time for any gas that may have accumulated in the burner or tubes to dissipate. To restart the appliance, follow the appliance start up procedure in section 2.2. CAUTION DO NOT attempt to operate this appliance during a power outage. 4.
TROUBLESHOOTING TROUBLESHOOTING Chart’s 4.2.1 FRYER TROUBLESHOOTING CHART Appliance does not work. Will the pilot light? Is the gas supply valve open? NO NO Open the gas valve and light pilot YES YES Reset switch and light pilot.
TROUBLESHOOTING Model 20, 24, 26 and 34 Fryer Troubleshooting (cont.) 4.2.2 PROBLEM-SOLVING SHORTENING Problem Fried Product greasy: Product too dark or burnt taste: Frying oil - Problem-Solving Possible Cause Solution Old or broken down frying oil. Change frying oil. Frying oil temperature not at 350° F., when product was fried. Fried product not drained after frying. Be sure frying oil temperature is at 350° F., when product is fried. Drain product properly after frying.
This page intentionally left blank L20-078 Rev.
In the event of problems with or questions about your order, please contact the Pitco Frialator factory at: (603) 225-6684 World Wide Website Address: www.pitco.com In the event of problems with or questions about your equipment, please contact the Pitco Frialator Authorized Service and Parts representative (ASAP) covering your area, or contact Pitco at the numbers listed to the left. MAILING ADDRESS – P.O. BOX 501, CONCORD, NH 03302-0501 SHIPPING ADDRESS – 10 FERRY ST., CONCORD, NH 03301 L20-078 Rev.
