Model #: ___________________________ Serial #: ___________________________ Date Purchased: ____________________ Installation & Operation Manual REDUCED OIL VOLUME FRYING SYSTEM Covering Models SELV14, SELV14T L20-406 Rev.
TO THE PURCHASER, OWNER AND STORE MANAGER Please review these warning prior to posting them in a prominent location for reference WARNING WARNING DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WARNING Improper installation, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this appliance.
INSTALLATION & OPERATIONAL SELV MANUAL TABLE OF CONTENTS 1 THEORY OF OPERATION .............................................................................................................................. 5 2 INSTALLATION ............................................................................................................................................ 6 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 3 OPERATION .......................................................................................
INSTALLATION & OPERATIONAL SELV MANUAL 6 ROUTINE CLEANING ...................................................................................................................................24 6.1 7 CLEANING SCHEDULE ...................................................................................................................................24 START OF DAY ...........................................................................................................................................24 7.
INSTALLATION & OPERATIONAL SELV MANUAL 1 THEORY OF OPERATION The Pitco Low (or reduced) Oil Volume fryer works very similarly to the Pitco standard electric fryer. Other than rotating elements (for cleaning), the units function nearly the same. The Low Oil Volume Fryer has a reduced cold zone to significantly reduce oil usage and extend oil life. This smaller zone may require more frequent filtering depending on the product being fried.
INSTALLATION & OPERATIONAL SELV MANUAL 2 INSTALLATION 2.1 CHECKING AND UNPACKING YOUR NEW APPLIANCE Your new Pitco appliance has been carefully packed into one crate. Every effort has been made to ensure that it is delivered to you in perfect condition. Pitco does not assume responsibility for damage or loss incurred in transit. 1. Upon Delivery, inspect for visible shipping damage in the presence of the trucking operator. If something appears damaged, file a claim for damages regardless of extent. 2.
INSTALLATION & OPERATIONAL SELV MANUAL 2.2 GENERAL INSTALLATION REQUIREMENTS Although it may be possible for you to install and set up your new appliance, it is STRONGLY recommended that you have this done by a qualified professional. A qualified professional will ensure that the installation is safe and meets local or national building, electrical, and fire codes.
INSTALLATION & OPERATIONAL SELV MANUAL 2.4 LEVELING THE FRYER‐ LEGS/CASTERS CAUTION To prevent equipment damage and/or personal injury, do not tilt the appliance onto any two of its casters or legs, or pull the appliance by the splash back. WARNING This appliance must be installed with the legs or casters provided by the manufacturer. WARNING DO NOT perform leveling procedure when appliance is in operation or full of hot liquids. Serious injury could result.
INSTALLATION & OPERATIONAL SELV MANUAL 2.5 ELECTRICAL CONNECTIONS It is advised that this appliance be connected to a power supply that is controlled by the ventilation system. This will prevent the appliance from being operated without the ventilation hood on. If your appliance is single phase, it requires a hardwired, flexible conduit electrical connection, using conductors size appropriately for the power requirements listed below.
INSTALLATION & OPERATIONAL SELV MANUAL 2.6 OPTIONAL CORD SET & PLUG and RESTRAINT CABLE If your appliance was not equipped with an optional cord set and plug, field connection to electrical power supply will be required. Adhere to all local or national codes and warnings from (see section 2.5) when making field connections to mains. Use the table above to determine conductor rating, and 1. Remove the fryer entrance box cover, Figure 1.5.1. 2.
INSTALLATION & OPERATIONAL SELV MANUAL 2.7 VENTILATION AND FIRE SAFETY SYSTEMS Your new appliance must have proper ventilation to function safely and properly. It is very important to install a fire safety system. Your ventilation system should be designed to allow for easy cleaning. Frequent cleaning and proper maintenance of the ventilation system and the appliance will reduce the chances of fire. Ventilation and fire safety systems must comply with local and national codes. Refer to ANSI 83.
INSTALLATION & OPERATIONAL SELV MANUAL CAUTION Solid shortening must not be used, or clogged pump lines, and pump damage are possible. 2.9 FILLING THE COOKING TANK Refer to the following procedure to fill the cook tank prior to operation. FRY POT OIL CAPACITY: SELV14X, SELV14 = 30 lbs (13.6 kg) SELV14TX,SELV14T = 16 lbs (6.8 kg) It is recommended that a high quality liquid frying oil be used. Solid shortening must not be used, or clogged pump lines, and pump damage are possible 1. 2. 3. 4.
INSTALLATION & OPERATIONAL SELV MANUAL 3 OPERATION 3.1 OPERATIONAL FEATURES The diagram below outlines some of the key operational components of your appliance. Refer to the following sections of this manual to learn more about these features.
INSTALLATION & OPERATIONAL SELV MANUAL 3.2 BASIC OPERATIONAL FEATURES ITEM NUMBER DESCRIPTION AND FUNCTION 1 Basket Hanger - Holds fry baskets while draining or between loads. Lifts off for easy cleaning. 2 Fry Pot Temperature Probe - Sends oil temperature to cooking control. 3 Oil Top Off Switch (OPTIONAL) - Replenishes oil in frypot. 4 JIB (Jug in Box) Status Light (YELLOW)- Indicates oil jug is nearing empty.
INSTALLATION & OPERATIONAL SELV MANUAL 3.3 APPLIANCE START UP Refer to the following procedure to start the appliance prior to operation. 1. Ensure that the drain valve is closed. 2. Fill the cook tank with oil. (See section 2.9 “Filling the Cook Tank”). 3. Press the button to turn the controller on. 4. The appliance is now on and heating the oil in the cook tank. WARNING NEVER operate the appliance with an empty fry tank. It will void the warranty.
INSTALLATION & OPERATIONAL SELV MANUAL 4 COMPUTER CONTROLLER OPERATION L 1 2 3 4 5 6 7 8 9 0 R 4.1 To turn the appliance ON: If power is applied to the appliance, the displays will show [OFF]. Press the [I/O] key. Displays will show one of the normal displays: [HEATING]; [MELTING] [SOLID]/[LIQUID]; or [READY]. Some messages may show in both left and right displays. Wait for the appliance to heat up to the [READY] condition before cooking. 4.2 To turn the appliance OFF: Press the [I/O] key.
INSTALLATION & OPERATIONAL SELV MANUAL 4 4.6 To View Current Settings for cook, shake, and hold times: To view the current settings for any product key, press the clock key, followed by the desired product key. The display will show [CKn mm:ss], followed by [SHn mm:ss], then [HDn mm:ss]. Where “n” is the key number, and “mm:ss” are the current settings for time. After a few moments, the display will return to [READY], [MELT ], or [HEATING] , or, [CKn mm:ss] for a cook still running.
INSTALLATION & OPERATIONAL SELV MANUAL 4.8 To Enter Programming Level 1 (for the Store Manager): Note: The factory default setting for this control does not require an operator password to be entered. However, the operator password requirement and value may be changed in (See section 4.12 “To Enter Programming Level 2” (For the Store Manager). This text assumes the operator password is disabled. Entry of a password when NOT required will not interfere with the programming process.
INSTALLATION & OPERATIONAL SELV MANUAL 4.10.3 Hold Time Cooked product may stand in holding bins for a period of time. This timer produces an alarm to inform operators to discard old product and start a new cook. Default for this value is zero, meaning the Hold Time is inactive. Display is showing [nHD mm:ss] [TIME], where “n” is the key number, “HD means HOLD, and “mm:ss” is minutes and seconds. Use the product keys for numeric entry to adjust the current setting.
INSTALLATION & OPERATIONAL SELV MANUAL 4.14 Password Change or Required? With factory settings, an operator password is not required to enter programming Levels 1 and 2. The password may be activated or changed in this section. 2 With display showing [PROGRAM], press the product key [0]. Display will show [SELECT] [OPTIONS]. Press product key 2, display shows [SET PASS] [NEW PASS]. Use the product key [0] to scroll through choices [NO PASS] or [PASS REQ]. Press [P] key to save choice.
INSTALLATION & OPERATIONAL SELV MANUAL 4.19 Control or Timer: (Left side of Dual or Single Vat) With display showing [PROGRAM], press the product key [0]. Display shows [SELECT] [OPTIONS]. Press product key 7; display will show [CONTROL]. Use the product key [0] to scroll through choices (Control, Timer). Press [P] key to save choice. Display shows [PROGRAM]. 7 Note: If timer is selected, heat control outputs are disabled, leaving only the timer functions active.
INSTALLATION & OPERATIONAL SELV MANUAL 5 OIL MANAGEMENT 5.1 PUSH BUTTON OIL TOP OFF SYSTEM Refer to the following procedure to perform easy cooking oil replenishment. It is not intended for filling the frypot. LOW BOTTLE LIGHT (If yellow light comes on for LOW OIL BOTTLE it indicates that oil jug is getting low.) 1. TOP OFF LOW FRYPOT. Press and hold switch to replenish frypot oil as needed. 2. Remove Oil jug holding compartment that is provided (except on Solofilters) Insert cap assembly hose.
INSTALLATION & OPERATIONAL SELV MANUAL 5.3 QUICK STRAIN FILTERING “Filter Soon” light flashing (WARNING: Turn OFF Fryer, before filtering. Wear oil proof, insulated gloves while filtering.) Refer to the following procedure for quick strain filtering. FILTER SOON LIGHT. When flashing, perform a “Quick Filtering” as soon as business levels permit. 1. 2. 3. 4. 5. TURN Fryer OFF. Pull BLUE drain handle to drain oil from fry tank. Grab element handle and lift to rotate the elements out of the frypot.
INSTALLATION & OPERATIONAL SELV MANUAL 6 ROUTINE CLEANING 6.1 CLEANING SCHEDULE Performing the preventative maintenance steps below on a daily basis will keep your equipment safe and at peak performance. During the cooking process, oil/shortening may spill and splatter and requires immediate attention. Furthermore, during the cooking process, particles, crumbs and crackling collect inside the cooker tank reducing product quality and decreasing oil/shortening life.
INSTALLATION & OPERATIONAL SELV MANUAL Refer to the following procedure to replace the filter media if the appliance is equipped with a filter drawer. 1. Detach the pickup tube from the filter pickup assembly by unscrewing it (counterclockwise), at the knurled fitting, from the threaded fitting on the filter screen. 2. Slide off the filter paper clip and remove used filter paper from filter screen.
INSTALLATION & OPERATIONAL SELV MANUAL 8 DAILY CLEANING INSTRUCTIONS WARNING: Turn Fryer Off, before filtering. Wear oil proof insulated gloves (not Shown) It is recommend that the filter media be cleaned at least daily or whenever the pump rate becomes noticeably slower longer than 2.5 minutes 1. TURN FRYER OFF 2. Pull BLUE drain handle to drain fry pot. Use the drain clean out rod if the frypot doesn’t drain immediately. 3. Pull RED handle to start pump 4. Brush crumbs from sides and bottom.
INSTALLATION & OPERATIONAL SELV MANUAL 9.3 FILTER CLEANING (If Equipped) 1. Unscrew filter strainer cap from pickup tube and gently tap it to dislodge any crumbs from the slots. Use a clean cloth to remove any remaining crumbs and reattach. 2. Scrape all loose debris and crumbs from filter pickup assembly and filter pan with the filter scoop shovel. 3. Remove filter pickup and place in pot sink, power soak sink or dishwasher for cleaning. Be sure to rinse thoroughly and dry all surfaces before re-assembly.
INSTALLATION & OPERATIONAL SELV MANUAL 11 MONTHLY PREVENTATIVE MAINTENANCE Food debris and oil/shortening can buildup inside the tank. Performing the monthly preventative maintenance steps below will keep your equipment safe and at peak performance. If you are producing high quantities of fried food and/or frying heavily battered food, it may be necessary to clean these components more than once a month. 11.1 BOIL OUT PROCEDURE Wear protective gloves and clothing when cleaning and draining the appliance.
INSTALLATION & OPERATIONAL SELV MANUAL 11.2 TEMPERATURE CHECK Use a high grade pyrometer or digital thermometer suitable for temperature up to 380F (182°C). Place the thermometer in the oil above the tip of the fryer’s temperature probe with in 1” (2.54 cm) 25.4 mm). Be sure not to touch the heat tube since this will measure incorrect temperatures. Check that the controllers set point and thermometer is within +/- 5F (2.8°C).
INSTALLATION & OPERATIONAL SELV MANUAL 12.1.5 HEATING ELEMENT Check if the element is mechanically strong and in good condition. Look for scale build up and inspect for signs of dry firing. Verify element wires are in good working condition. Look for damage to wires or frayed insulation. Check that the insulation is dry. Verify that bulkhead connections/nut is tight and leak free. Look for grease build up and oily surfaces.
SELV INSTALLATION & OPERATIONAL MANAUAL 13 TROUBLESHOOTING 13.1 POWER FAILURE If electric power is removed for any reason, the appliance will shut down. To restart the appliance, follow the appliance start up procedure in (See section 3.3.) CAUTION DO NOT attempt to operate this appliance during a power outage. 13.2 HIGH TEMPERATURE LIMIT This appliance is equipped with a high temperature limit switch.
SELV INSTALLATION & OPERATIONAL MANAUAL 14 TROUBLESHOOTING CHARTS 14.1 FRYER TROUBLESHOOTING CHART Problem Computer Controller display doesn't light. Controller is on and appliance will not heat up. Probable Causes No power to appliance. Circuit Breaker tripped. Corrective Actions Check main building power supply. Reset circuit breaker. Power Cord loose or not connected. Connect power cord. Check power cord where it enters the rear of the fryer's entrance box.
SELV INSTALLATION & OPERATIONAL MANAUAL 14.2 FILTER TROUBLESHOOTING Problem Probable Causes Drain valve is not fully open Drain Valve is open; the oil is draining slowly or not at all. Drain is plugged with debris. Corrective Actions Press down on the drain valve handle and verify that it is fully open. Use the clean out rod to clear the drain valve opening. If this doesn't clear the blockage, close the drain valve and contact a qualified service technician.
SELV INSTALLATION & OPERATIONAL MANAUAL 14.3 COMPUTER & DIGITAL CONTROLLER DISPLAYS If your appliance is equipped with a computer or digital controller it may display the following messages on its display. Display Problems Action Controller is OFF Press [I/O] key to turn controller ON Oil/shortening temperature is low. Wait for appliance to heat up. Fryer is slowly heating. Oil/shortening temperature is low. Wait for appliance to heat up. Fryer is slowly heating. Oil/shortening temperature is low.
SELV INSTALLATION & OPERATIONAL MANAUAL 14.4 PROBLEM‐SOLVING SHORTENING Frying oil - Problem-Solving Problem Fried Product greasy: Product too dark or burnt taste: Possible Cause Old or broken down frying oil. Solution Change frying oil. Frying oil temperature not at 350°F when product was fried. Be sure frying oil temperature is at 350°F when product is fried. Fried product not drained after frying. Drain product properly after frying. Old or broken down frying oil. Change frying oil.
SELV INSTALLATION & OPERATIONAL MANAUAL In the event of problems with or questions about your order, please contact the Pitco Frialator factory at: (603) 225-6684 World Wide, or, at our Website Address: www.pitco.com In the event of problems with or questions about your equipment, please contact the Pitco Frialator Authorized Service and Parts representative (ASAP) covering your area, or contact Pitco at the numbers listed to the left. MAILING ADDRESS – P.O.
