Owners manual

ManualsBrandsPoison Spyder ManualsAutomotive17-62-050-DL Brawler Full Width Rear Bumper Fits Wrangler (JK)

INSTALLATION INSTRUCTIONS INST-17-62-020_A

JK Brawler™

Rear

Bumpers with Tire

Carrier

IMPORTANT: Thank you for purchasing this Poison Spyder product. Please read through this entire document before proceeding with installation. If you are not

conﬁdent in your mechanical skills, please seek the help of a professional to perform the installation. Check your packages immediately upon arrival to ensure that

everything listed is included, and to check for damage during shipping. If anything is missing or damaged, or if you need technical assistance with any aspect of

this installation, call Poison Spyder at (951) 849-5911 as soon as possible. This document last updated May 2017.

APPLICATIONS

These installation instructions apply to the following

Poison Spyder products:

17-62-020 JK RockBrawler II Rear Bumper Tire Carrier - Tabs

(shown above)

17-62-020-P1 JK RockBrawler II Rear Bumper Tire Carrier - Tabs -

Black SpyderShell

17-62-050-D JK Brawler FULL Width Rear Bumper - Tire Carrier -

Tabs

17-62-050-DL JK Brawler FULL Width Rear Bumper - Tire Carrier -

Lights - Tabs

PARTS LIST

(1) JK RockBrawler II or Brawler FULL Width Rear Bumper with

Tire Carrier

(1) JK RockBrawler Rear Bumper Mount Hardware Kit

PN: HWKIT-17-62-010 includes:

(2) 1/2-13 X 4-1/4 Gr8 Hex Head Cap Screw

(2) 1/2-13 Gr8 Nylon Insert Lock Nut

(4) 1/2” SAE Hardened Flat Washer

(2) 3/8-16 X 1 Gr8 Hex Head Cap Screw

(2) 3/8-16 Extruded U-Nut Clip

(2) 3/8” SAE Hardened Flat Washer

(1) RockBrawler II Tire Carrier

Pre-Assembled with:

(2) Tapered Roller Bearing 1.375 ID 0.7200 Width

(1) 1”-14 Gr8 Nylon Insert Lock Nut

(1) 1” SAE Hardened Flat Washer

(1) Spyder Web Gusset Detail

(1) RockBrawler II Tire Carrier Hardware Kit

PN: HWKIT-17-62-020 includes:

(2) 3/8-16 X 1 Gr8 Hex Head Cap Screw

(2) 3/8-16 X 1-3/4 Gr8 Hex Head Cap Screw

(8) 3/8” SAE Hardened Flat Washer

(1) Tire Gate Hardware Kit

PN: HWKIT-17-62-020-1 includes:

(4) 3/8-16 Nylock Nut

(4) 1/4-20 x 1 SS BHSCS

(4) 1/4-20 Nylock Nut

(4) 1/4 SAE Hardened Flat Washer

(1) ½” Black UHMV V-Align Bushing

(1) RockBrawler II Turnbuckle Assembly

PN: HWKIT-17-62-020-3 includes (pre-assembled):

(1) 3/8-24 X 1-5/8 Aluminum Turnbuckle Connector

(1) 3/8-24 X 2-1/8 Spherical Rod End (Right Hand Thread)

(1) 3/8-24 SS Jam Nut (Right Hand Thread)

(1) 3/8-24 X 2-1/8 Spherical Rod End (Left Hand Thread)

(1) 3/8-24 SS Jam Nut (Left Hand Thread)

(1) Rock Brawler Pivot Cap Wrench

(1) 3-Piece Adjustable Tire & License Plate Mount Kit

Includes:

(1) Adjustable Tire Mount - Carrier Side

(1) Adjustable Tire Mount - Tire Side

(1) Adjustable License Plate Mount

(1) 3-Piece Adjustable Tire & License Plate Mount Hardware Kit

PN: HWKIT-17-61-030 includes:

(4) 7/16-14 X 1 Gr8 Hex Head Cap Screw

(4) 7/16-14 Gr8 Nylon Insert Lock Nut

(8) 7/16” SAE Hardened Flat Washer

(3) 3/8-16 X 1 Gr8 Hex Head Cap Screw

(6) 3/8” SAE Hardened Flat Washer

(3) 3/8-16 Gr8 Nylon Insert Lock Nut

(4) 1/4” SS Flat Washer

(4) 1/4-20 X 3/4 SS Button Head Socket Cap Screw

(6) 1/4-20 Gr8 Nylon Insert Lock Nut

(4) 1/4” SAE Hardened Flat Washer

(2) 1/4-20 X 3/4 Gr8 Hex Head Cap Screw

(3) 1/2-20 X 1.72/1.750 Length Wheel Lug Bolt

(3) 1/2-20 X 15/16 Hex 60° Seat Open Lug Nut

Summary of content (8 pages)

PAGE 1
INSTALLATION INSTRUCTIONS INST-17-62-020_A JK Brawler™ Rear Bumpers with Tire Carrier IMPORTANT: Thank you for purchasing this Poison Spyder product. Please read through this entire document before proceeding with installation. If you are not confident in your mechanical skills, please seek the help of a professional to perform the installation. Check your packages immediately upon arrival to ensure that everything listed is included, and to check for damage during shipping.
PAGE 2
POISON SPYDER CUSTOMS INST-17-62-020_A • JK Brawler™ Rear Bumpers with Tire Carrier TOOLS NEEDED • Primer, paint, cleaners and masking materials (if painting) • Mechanic’s tool set with a full assortment of SAE and metric end wrenches, sockets, ratchets, hex keys, etc. Note: the large 1”-14 spindle lock-nut requires a 1-7/16” socket. 2 driver’s side, outside hole will need to be marked to drill a corresponding hole in the crossmember that sits just behind it.
PAGE 3
POISON SPYDER CUSTOMS INST-17-62-020_A • JK Brawler™ Rear Bumpers with Tire Carrier 3 16. Apply a light sheen of grease to the bare metal surfaces of the inside of the tire carrier pivot housing and bearing races, as well as the hinge spindle on the bumper (do not coat the threads for the spindle nut). This will help discourage rust formation on these bare metal surfaces. 12.
PAGE 4
POISON SPYDER CUSTOMS INST-17-62-020_A • JK Brawler™ Rear Bumpers with Tire Carrier 4 then have your friend slowly swing the tire carrier back and forth as you tighten the lock nut the rest of the way. 19. Install the Tire Carrier onto the bumper, carefully guiding the hinge housing down over the hinge spindle. Be careful not to damage the grease seal when lowering the tire carrier on to the spindle.
PAGE 5
POISON SPYDER CUSTOMS INST-17-62-020_A • JK Brawler™ Rear Bumpers with Tire Carrier 23. Thread the Hinge Cap onto the Hinge Housing and lightly tighten with the provided Pivot Cap Wrench. Note that you may have to remove it in later steps to further tighten the spindle lock nut, so don’t fully tighten the cap until installation is complete. 24. Use the OE Spare Tire Mount hardware to attach the Tailgate Plate to the tailgate.
PAGE 6
POISON SPYDER CUSTOMS INST-17-62-020_A • JK Brawler™ Rear Bumpers with Tire Carrier 6 weatherstripping as it closes. With the tie rod adjusted thusly, test it by firmly (but carefully) closing the tailgate all the way, until it latches. When properly adjusted, this will result in the tie rod firmly pulling the V-Alignment Plate into the V-Bushing, and holding it there with enough pre-load to keep everything tight while the tailgate is shut.
PAGE 7
POISON SPYDER CUSTOMS INST-17-62-020_A • JK Brawler™ Rear Bumpers with Tire Carrier 36. Lift the spare tire onto the Tire Mount - Tire Side, and fit the previously installed lug studs through the holes in the wheel. Tighten the (3) Lug Nuts. This will draw the sides of the tire tightly against the frame of the Tire Carrier, to prevent rattles and squeaks. 7 for this purpose, and comes with a 6’ lead to route down the tire carrier to tie into the Jeep’s wiring.
PAGE 8
POISON SPYDER CUSTOMS INST-17-62-020_A • JK Brawler™ Rear Bumpers with Tire Carrier 8 BOLT PATTERN TEMPLATE Use this Bolt Pattern Template to determine the correct holes to use in the Tire Mount - Tire Side plate, for your specific bolt pattern. The plate can be used for any of 5 different bolt patterns, each of which uses 3 holes which can be identified using the template.