Manual

INSTALLATION INSTRUCTIONS
©2013 POISON SPYDER CUSTOMS, INC. • 951-849-5911 • WWW.POISONSPYDER.COM
Poison Spyder Customs • CRUSHER CORNERS INSTALLATION Page 2
Cut corners or LED taillights)
• Various hand tools for R&R of fuel ller,
license plate frame, taillights, ares, etc.
(will vary by vehicle)
VEHICLE PREPARATION
Do these steps for both sides
1. Be sure to start with a clean vehicle.
Installation is easiest with the hard or soft
topremoved.Ifthereisanycarpetalongthe
inside wheel well, remove or pull it out of the
way.
2. Remove any plastic ares on the rear of
thevehicle.RemovetheOEtaillights.
3. Remove the gas cap and plasticgasller
bezel(reinstallgascapatthistime).
4. If there are any license plate brackets,
removethematthistime.
Notes:
• On ’04 and later TJ/LJ’s you will need to
removetheplastictailgatehingecovers.
• Some early CJ’s with OE roll bars have
boltsthatrunthroughthesideofthetub.
These will need to be removed at this time
(new holes will need to be re-drilled through
therollbarplate).
• If you are welding the Crusher Flares to
the Crusher Corner, weld them PRIOR
to painting/powder coating the Crusher
Cornersorinstallingthemonthevehicle.
CRUSHER CORNERS INSTALLATION
Do these steps for both sides
1. Park vehicle on a level surface and set
the emergency brake. Wear eye protection
beyondthispoint.
2. Position Crusher Corner into place on the
rear corner of the Jeep and check for proper
tment.
3. Clamp the Crusher Corner to the body
using either a C-clamp or similar device
(double check all mounting positions for
correctalignment).
4. Check for proper tailgate clearance and
operation.
5. Using a sharpie marker, mark all of the 3/8”
mounting holes along the side and back of the
CrusherCorner.MarktheLEDtaillighthole
if applicable. Carefully remove the Crusher
Cornerfromthevehicleandsetaside.
NOTE: If you are installing Comp Cut corners,
use the sharpie to trace the lines of the corner
on the body where you will need to cut. You will
need to remove all of the support in the inner
wheel well area.
NOTE: ’Installing Comp Cut Crusher Corners
on 03 and up TJ requires the relocation of the
charcoal canister.
6. Using a center punch and a medium sized
hammer, punch the center of the marked
hole.
7. Check carefully for any obstructions/wires
on the inside of the Jeep where the holes are
tobedrilled.
8. Use a sharp 3/8” drill bit to drill out the
holesthatwerepreviouslymarked.Besure
to remove any metal debris or burrs from
aroundtheholes.
9. On driver/passenger bottom rear mounting
hole closest to tailgate, an access hole will
need to be drilled by drilling all the way
through the tub (this will only be necessary
onnon-CompCutinstallations).Then,from
inside the tub, use a 1” hole saw centered
onthe previously drilledthrough-hole. The
resulting 1” hole provides access to the
lock nut that will be installed there.  Spray
exposedbaremetalwithclear-coat.ACJ7
rubber body plug or generic 1” rubber plug
from the hardware store can be used to plug
theholeafterinstallationiscomplete.
OPTIONAL: If desired, rather than cutting the 1”
access hole you may install the supplied 3/8” nut-
serts in these locations. Only use the supplied
nut-serts if you are familiar with how to properly
install them. They will require a 17/32” drill bit
and a Nut-Sert Installation Tool. Note that we
recommend using a professional Nut-sert install
tool such as the “Marson™ Giant Threadsetter”,
if one is available. If a proper nust-sert install
tool is not available, a make-shift one may be
fashioned using a hex bolt, oversized nut and
washers, as shown in the “Nut-Sert Installation
Tool Instructions” PDF le which may be
downloaded from the Poison Spyder website
Tech Library section. On Jeep TJ & LJ, it may