MAGNUM 325 4X4 Model #A00CD32AA Model #A00CD32CA 325 MAGNUM 4X4 HDS Model #A00CD32FA 325 MAGNUM 4X4 HDS II Model #A00CD32FB Rev. 02 E 2000 Polaris Sales Inc.
TABLE OF CONTENTS Magnum 325 4X4 A00CD32AA and Magnum 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Parts Manual A A- ARM/STRUT MOUNTING . . . . . . . . . . . . . . . . . B13 AIR BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3 G GEARCASE SELECTOR MOUNTING . . . . . . . . . . . C13 H B HANDLEBAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . B12 C INTAKE and EXHAUST . . . . . . . . . . . . . . . . . . . . . D6 BREATHER BOX . . .
2000 MAGNUM 325 4x4 SPECIFICATIONS BRAKES Type - Front Type - Rear Type - Auxiliary Type - Parking ENGINE Hydraulic Disc Hydraulic Disc Hydraulic Disc Hydraulic Lock, All Wheel CAPACITIES Fuel Tank (gallon) Gearcase Oil (ounces) Engine Oil (quarts) 0W40 Engine Counter Balance Oil (quarts) Injector Rack, Front (pounds) Rack, Rear (pounds) Tongue Weight Tow Hitch Tow Weight 3.75 400 (ml) 1.
2000 ATV PUBLICATION NUMBERS MODEL MODEL NO.
REAR CAB and SEAT MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB E 2000 Polaris Sales Inc.
REAR CAB and SEAT MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty.
FRONT CAB MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 3 1 4 2 5 12 2 11 8 6 7 9 10 2 6 2 14 13 15 Ref. Part No. 1 2632084-195 2632284-195 2 3 4 5 6 7 2632101-195 7512232 5432088-195 7670085 2632144-195 7670057 7670068 Qty. 16 Description 1 Asm., Panel w/Foam, LH, E.B. Green (If built before 3/20/00) 1 Asm., Panel w/Foam, LH, E.B. Green (If built after 3/20/00) 1 Asm., Panel w/Foil, RH, E.B.
REAR RACK MOUNTING MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 2 3 2 4 5 6 7 8 10 11 6 9 Ref. Part No. 1 7517685 2 7517686 3 2670174 4 2670070 5 1040490-067 6 7542324 Qty. Description 2 Screw 4 Screw 1 Asm., Rack, Rear (Incl. Ref. 4 and Warning Decal) 2 Reflector, Red 1 Support, Rear Rack 8 Nut, Nylok 10 Ref. Part No. 7 7670096 8 7512329 9 1040524-067 1040525-067 10 7558402 11 5333332-067 12 7515385 12 Qty.
FRONT RACK and BUMPER MOUNTING MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 2 5 3 4 7 6 14 8 13 15 12 11 16 17 6 24 10 9 4 18 19 23 22 20 21 Ref. Part No. 1 7517685 2 2670180 3 4 5 6 7 8 9 10 11 12 2670071 7515399 2200775 7542324 7558403 5432155-070 7515391 7515390 7555954 1040554-067 1040555-067 1013210-067 1013211-067 13 7517386 Qty. Description 4 Screw 1 Asm., Front Rack (Incl. Ref.
DECALS MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 2 3 4 5 6 7 8 RH 10 9 13 16 12 14 11 4 15 17 18 1 LH Ref. Part No. 1 2 3 4 5 6 7 7074954 7074110 7078022 7077780 7078017 7074935 7078315 7078465 8 7074220 9 7078354 Qty. 2 1 1 2 1 1 1 Description Decal - Rack/Warning Decal - Load Distribution, 4W Decal - “4x4”, Shaft Ride Sys.
OIL COOLING (If built before 1/01/00) MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 4 2 1 3 2 4 9 3 4 4 10 5 7 6 8 5 11 17 20 21 18 19 22 16 12 4 15 4 10 14 4 15 4 13 4 14 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 7547069 3110032 5242924-067 7542122 7080474 5411813 7670111 5433353 4010274 7515158 1240064 Qty. 2 2 2 10 2 1 4 1 1 4 1 Description Ref. Part No.
OIL COOLING (If built after 1/01/00) MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 2 5 3 4 6 7 19 18 8 17 9 16 15 10 11 14 6 13 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 7080474 5411813 7542122 5243783-067 7080869 7515158 7517659 2410157 7670111 5433353 Qty. 2 1 4 1 1 8 4 1 4 1 Description Ref. Part No.
EXHAUST SYSTEM MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 2 3 4 5 6 8 7 12 16 9 14 10 12 11 8 15 13 12 16 13 14 17 11 10 16 (If built after 7/01/99) 13 Ref. Part No. 1 2 3 4 5 7542324 7555716 5410436 7555863 5010192 5132295 6 5410241 5411790 7 7515316 7515339 7515394 8 1260977-029 1260961-029 Qty.
FUEL TANK MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 2 4 3 6 5 7 8 9 10 24 11 22 23 12 21 21 20 19 20 13 17 18 16 15 Ref. Part No. 1 2 3 4 5 6 7 8 9 5430725 5810144 5811899 8360009-600 5431053 7517451 7552801 7558301 5222154-067 5222155-067 10 5811796 11 5332457 5333936 Qty. 1 1 1 AR 1 2 2 2 1 1 1 2 2 14 Description Ref. Part No.
ENGINE MOUNTING MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 9 3 2 6 10 11 7 8 12 4 14 37 33 32 6 5 36 35 13 33 33 15 32 34 33 16 32 31 17 30 6 7 29 27 28 26 6 22 23 21 24 25 18 7 19 20 19 B1 6
ENGINE MOUNTING MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. 1 2 3 4 5 8450003-1525 7052075 5243720-067 3084205 3085823 AR 1 1 2 1 6 7 8 9 10 11 12 13 14 15 16 17 7542403 7555806 5243641-067 7552901 7512315 7512232 4010132 7555823 3110068 5411721 7080511 8360009-600 4 2 1 2 2 1 1 1 1 1 1 AR Description Ref. Part No.
AIR BOX MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 26 2 3 4 5 6 7 25 12 8 24 9 23 10 11 22 12 18 21 13 14 17 20 19 9 16 15 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 7517541 5432859 5411422 5432868 5811482 7515180 7558301 5433396 7080699 5830128 5433180 7080413 5411588 7080511 Qty. 4 1 1 1 1 2 2 1 2 1 1 2 1 1 Description Ref. Part No.
CV JOINT - BTB MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB BTB 7 2 1 3 4 6 5 8 9 10 11 12 13 Ref. Part No. 1 2 3 4 5 6 7 1380119 5222299 3260115 7670091 5411106 1380094 1380092 Qty. 2 1 1 1 1 1 1 Description Ref. Part No. Asm., CV Housing w/Sleeve Sleeve, Drive Shaft Seal Clamp, CV Joint, Large Circlip Boot, CV Joint Shaft Replacement (Incl. 4) Cardan Replacement (Incl.
PROP SHAFT MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 4 2 3 5 6 Ref. Part No. Qty. 1380138 1 3260133 2 3260104 3 3260140 1 1 2 1 Description Ref. Part No. Asm., Prop Shaft (Incl. 1-4) Yoke, Gear Case, Front Kit - Cross and Bearing Shaft, Prop, Front 4 3260131 5 5411092 6 7661913 Qty.
FRONT STRUT MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 26 1 25 24 2 23 6 3 21 7 5 4 22 10 20 8 11 4 9 13 18 17 19 12 11 14 16 10 15 Ref. Part No. Qty.
FRONT WHEEL MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 2 3 4 12 13 11 10 14 5 6 7 9 8 15 16 25 24 19 7 6 17 18 20 21 23 22 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 7512325 5211869 3610019 5211148 1520281 3554506 3554507 7515523 1520243 3250028 3250010 3250032 1321814 Qty. 8 2 2 2 2 4 4 8 2 2 12 2 2 Description Ref. Part No. Bolt Disc, Brake Seal, Front Hub Plate, Armature Clutch, Front Hub, Elec.
FRONT BRAKE MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 3 2 4 1 5 6 7 12 11 10 8 9 Ref. Part No. 1910271 1910264 1 7080352 2 7515489 3 5131115 5131116 1930642 4 1930665 5 5410779 Qty. Description 1 Asm., Front Brake Caliper, LH (Incl. 1-7,9,10) 1 Asm., Front Brake Caliper, RH (Incl.
CONTROLS - THROTTLE ASM./CABLE MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 2 3 4 5 6 Ref. Part No. 1 5432721 5433806 2 5410193 3 5411439 Qty. Description Ref. Part No. 1 Cover, Throttle Control (If built before 11/22/99) 1 Cover, Throttle Control (If built after 11/22/99) 1 O-Ring 1 O-Ring 4 7080709 7080857 5 2010188 6 2010191 Qty.
CONTROLS - MASTER CYLINDER/BRAKE LINE MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 2 3 4 14 13 15 5 12 28 27 6 11 16 25 26 17 22 20 24 7 18 8 19 9 21 23 Ref. Part No. 2050078 2200809 1 2 3 4 5 6 7 1930797 1930796 1930795 2200808 1930799 1930804 2201034 8 9 10 11 12 ------2201090 1930806 1930792 1930805 Qty. 10 22 Description 1 Asm., Master Cylinder (Incl. 1-13) 1 Kit - Master Cylinder Reservoir (Incl.
STEERING POST MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 16 2 15 14 3 4 13 12 5 11 6 10 6 5 7 5 8 9 Ref. Part No. 1 1843067 2 5431573 5433415 3 7080424 4 7515321 5 7555878 6 5410772 7 5431571 8 7543203 Qty. 1 1 1 1 2 3 2 1 1 Description Asm., Steering Post (Incl.
HANDLEBAR MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 A00CD32FA and A00CD32FB 2 27 28 2 3 10 29 4 9 7 26 22 23 24 33 32 8 12 11 6 25 5 31 25 A00CD32FA and A00CD32FB 21 14 13 30 15 17 16 20 17 18 19 Ref. Part No. Qty.
A-ARM/STRUT MOUNTING MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 5 2 4 6 7 8 9 3 30 31 10 11 9 12 29 28 13 14 28 29 23 22 27 15 26 22 23 16 24 25 19 20 1 7542403 2 5333367 3 1820567 1820805 4 5 6 7 8 9 10 11 12 13 14 15 5411291 7061034 7542711 5020926 7547028 7061033 7061054 5411920 7517674 7555806 7556099 7546904 7661203 7080927 Qty. Description 2 Nut, FLEXLOC 1 Bushing 2 Asm., Tie Rod (Incl.
DRIVE CLUTCH MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA 3 1 4 5 7 8 2 6 13 12 11 10 9 5 14 Ref. Part No. 1 2 3 4 5 6 7512176 7552801 5430945 1321457 5431936 5210752 5242981 5210753 5210754 Qty. 6 6 6 3 6 AR AR AR AR Description Ref. Part No. Bolt Washer Washer, Multilube Roller and Bushing Button, Clutch Spacer (.020) Spacer (.025) Spacer (.032) Spacer (.050) 7 8 9 10 11 12 13 14 5630279 7512266 7541906 3576504 5020422 7041157 3576510 1321632 Qty.
DRIVE CLUTCH 325 MAGNUM 4X4 A00CD32FA and 325 MAGNUM 4X4 A00CD32FB 5 6 4 1 2 7 3 9 8 10 18 12 15 16 11 5 14 13 17 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 1520231 7556009 5131646 7541906 5431936 5020422 3585712 7547130 3576510 7552801 Qty. Description 1 1 1 3 6 3 1 1 1 Clutch, One Way Drive Washer Spacer Nut, FLEXLOC Button, Clutch, Stemless Pin, Roller Bearing Nut, Jam Cover, Bearing Washer, Spring Lock Ref. Part No.
DRIVEN CLUTCH MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 A00CD32AA A00CD32CA 8 9 7 2 6 10 11 3 4 5 12 13 14 5 15 1 A00CD32FA A00CD23FB 17 18 21 9 10 22 20 2 3 16 4 19 26 25 13 24 23 20 Ref. Part No. Qty. Description Ref. Part No.
CLUTCH COVER MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 4 2 3 6 5 9 7 10 11 8 25 12 13 24 23 22 21 20 14 15 18 19 17 16 Ref. Part No. 1 2 3 4 Qty. 7512232 2632116 5433453 2201520 2 1 1 1 2201676 1 5 5433363 6 7517601 7517599 1 3 5 7 7080909 8 5521301 9 5432849 1 1 1 5433540 1 5433451-328 1 10 7670051 11 7512093 7512094 1 5 5 Description Ref. Part No.
ELECTRICAL/TAILLIGHT MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 15 17 16 3 6 7 2 11 19 20 21 13 12 10 38 14 8 9 37 18 5 4 1 11 12 30 22 28 23 27 29 24 25 36 26 35 33 34 31 32 Ref. Part No. 1 2460737 2460821 2460833 2460834 2 2200593 3 2201795 4 2432034 5 6 7 8 9 10 11 12 13 14 15 16 17 4032046 4032029 4030043 4032045 4032064 7670054 7541925 7571602 7512027 5810290 4010311 4010310 7517386 Qty.
REAR BRAKE MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 2 3 5 9 6 10 11 8 4 7 12 1 13 5 14 15 16 19 17 18 7 13 19 18 17 5 21 22 20 30 24 28 29 27 27 22 26 24 25 9 23 C5 19 21
REAR BRAKE MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty. 1 2201189 1910339 1930860 2 7515406 3 7555806 4 1910270 1 1 1 2 2 1 1910367 1 2201428 2201467 2201385 5410988 1910286 1910288 7080573 7517386 7080762 7661048 7080816 1 1 1 6 1 1 1 2 3 2 1 5 6 7 8 9 10 11 12 Description Ref. Part No. Kit - Brake Pad (Incl. Spacer and Pin) Pad, Spacer Pin Screw Washer Asm.
REAR WHEEL DRIVE MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 3 2 4 5 1 9 10 11 12 Ref. Part No. 1 2 3 4 5 6 7661404 7542714 5131777 7512673 7670081 5411710 Qty. 2 8 2 8 8 2 8 6 7 Description Ref. Part No. Pin, Cotter Nut Hub, Wheel, Rear Bolt Pushnut Tire, 24x11.5-10 7 8 9 10 11 12 1525017 1520183-117 7555745 7555796 7543005 5411164 Qty.
FRONT HOUSING MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 9 10 11 14 12 13 16 15 17 18 19 21 20 2 22 1 8 7 12 11 24 23 6 5 4 3 2 1 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 1341253 3233319 3233252 3233573 3233588 3233574 3233589 3233590 3233591 7080756 8450003-1525 3233253 3233254 Qty. 1 2 11 1 1 1 1 1 1 1 AR 2 2 Description Ref. Part No. Asm., Front Gearcase (Incl.
MAIN GEARCASE MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 2 3 4 5 9 6 38 37 36 7 40 39 35 8 25 27 9 41 34 24 30 32 33 9 31 10 28 11 12 42 30 43 29 13 14 26 15 16 44 45 27 46 25 48 23 24 22 9 17 18 47 17 49 5 25 51 52 50 19 5 53 54 55 2 56 1 20 21 58 4 66 65 64 63 62 61 60 C9 59 5 57 1
MAIN GEARCASE MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No.
REAR HOUSING MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 2 3 4 5 6 7 26 8 25 9 10 11 12 13 16 17 15 8 14 3 17 16 Ref. Part No. 1341254 1341309 1341321 1 2 3 4 3233585 3233252 3233256 3233584 3233741 5 3233529 6 7 8 9 10 3233587 3233581 3233268 3233580 3233579 3233740 11 7670102 12 8450003-1525 Qty. Description 1 Asm., Gearcase, Rear (Incl. 1-10, 14-26) (If built before 2-21-99) 1 Asm., Gearcase, Rear (Incl.
GEAR SELECTOR MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 2 3 4 5 6 10 16 7 11 8 15 9 10 11 14 12 Ref. Part No. 1341271 1341337 1 3233195 3233767 2 7512024 3 3233649 4 3233131 5 3233648 6 3233658 3233766 Qty. Description 1 Asm., Gear Selector (Incl. 1-16)(AA)(CA)(FB) 1 Asm., Gear Selector (Incl. 1-16)(FA) 1 Asm., Knob (AA)(CA)(FB) 1 Asm.
GEARCASE SELECTOR MOUNTING MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 2 4 3 6 5 2 2 13 8 7 9 6 2 12 10 9 11 Ref. Part No. 1 2 3 4 5 6 7 7061013 7546707 7546702 5020974 7546701 7061014 1012822-067 Qty. 2 4 2 1 2 2 1 Description Ref. Part No. Rod End, LH Nut, FLEXLOC Nut, LH Rod, Low Nut Rod End, RH Bracket, Shifter 8 9 10 11 12 13 7512130 7542122 7555827 7512126 7517386 5020973 Qty.
SWING ARM/REAR GEARCASE MOUNTING MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 9 1 10 11 12 13 2 3 4 5 6 19 14 15 16 17 18 7 15 14 13 12 8 38 37 36 35 34 20 33 5 32 20 31 30 29 11 10 9 21 28 24 25 23 22 26 27 Ref. Part No.
SHOCK MOUNTING MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 2 3 5 4 6 7 11 8 1 10 Ref. Part No. 1 2 3 4 5 6 7542439 5433213 7515415 5132022 5241147 7041777-067 7041849-067 7041815-067 Qty.
TRANSMISSION MOUNTING MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 2 1 2 4 3 5 9 8 5 1 6 7 7 8 11 9 2 10 2 Ref. Part No. ------1 2 3 4 5 7515417 7547108 7515398 7542321 7555976 6 5242819-067 Qty. Description 1 Asm., Main Gearcase (See Main Gearcase Pg. C10 for Details) 2 Screw 6 Nut 2 Screw 2 Nut 3 Washer Ref. Part No. 7 8 9 10 11 7517289 7552603 7515522 5242820-067 ------- Qty.
CRANKCASE MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 6 5 7 8 3 1 4 9 2 10 11 12 22 21 20 19 13 18 15 14 16 17 Ref. Part No. 1 3083669 2 3080103 3 3086394 3086793 4 5 6 7 8 9 3086395 3084840 3084205 3084839 3085850 3086404 3086794 10 3086405 Qty. Description 1 Bushing, Starter 2 Pin, Dowel 1 Asm., Crankcase (Incl. 1-5,7,8,12, 18,21,22)(If built before 3/1/99) 1 Asm., Crankcase (Incl.
CYLINDER MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 2 1 3 4 5 27 2 1 26 6 25 21 6 7 8 9 11 10 8 9 12 24 23 22 13 14 15 9 14 20 16 15 17 19 4 18 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 3086413 3086414 3086412 3084874 3086417 3086410 3084858 3084994 3084798 3084859 3086418 3086408 Qty.
CRANKSHAFT and PISTON MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 4 2 3 4 5 5 6 14 8 7 16 8 9 10 11 13 12 14 6 15 Ref. Part No. Qty. Description 1 3085774 3085775 3085776 2 3086431 3086432 3086433 1 1 1 1 1 1 3086800 1 3086801 3086802 3086846 3084167 3086425 3086424 3086422 3086423 3086797 1 1 1 2 2 1 1 1 1 3 4 5 6 7 Piston Ring Set (STD) Piston Ring Set (0.25 O/S) Piston Ring Set (0.
INTAKE and EXHAUST MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 3 1 2 1 2 5 6 7 7 8 4 6 9 10 11 8 12 19 18 17 20 22 21 16 23 14 13 24 15 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 3084911 3084912 3084910 3086442 3085836 3084908 3084907 3084906 3086439 3086440 3086804 11 3086438 3086803 Qty. Description 2 2 2 1 1 4 2 2 1 1 1 1 Screw, Adjusting Nut Asm., Rocker Arm (Incl.
RECOIL STARTER MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 3 2 1 5 4 6 7 8 9 15 11 10 12 14 8 13 7 Ref. Part No. 1 2 3 4 5 6 7 8 3084822 3083463 3083378 3083379 3084744 3085266 3083453 3082956 Qty. Description 1 1 1 1 1 1 2 2 Reel Spring, Return Ratchet Spring, Friction Plate, Friction Bolt and Washer Plug Gasket Ref. Part No.
OIL PUMP and OIL FILTER MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 2 3 4 5 6 11 10 9 8 7 Ref. Part No. 1 2 3 4 5 6 3083453 3082956 3086455 3086222 3083568 3086454 3087015 Qty. Description 1 1 1 1 1 1 1 Plug Gasket Spring Valve, Relief Bolt, Flange Strainer, Oil Strainer, Oil (For Engine Serial Numbers 35878-39057 Only) Ref. Part No. 7 3084963 8 3086451 3086805 9 3086450 10 3086452 11 3086453 Qty.
CARBURETOR MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 2 3 52 4 51 5 50 7 8 6 44 47 49 9 46 48 45 42 43 41 40 10 11 39 14 13 12 12 15 25 16 24 35 26 27 28 29 34 33 30 32 31 17 23 22 18 21 20 19 D9 36 37 38
CARBURETOR MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB Ref. Part No. Qty.
MAGNETO MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 2 1 3 10 9 12 11 4 6 13 5 14 7 8 6 Ref. Part No. 1 3086483 3086484 3086807 2 3086463 3 3084997 4 3084978 5 3086460 6 3086458 Qty. Description 1 1 1 1 1 1 1 1 Asm., Ignition Coil (Incl. 1,2) Ignition Coil (If built before 3/1/99) Ignition Coil (If built after 3/1/99) Cap, Spark Plug Plug, Spark O-Ring Bearing, Dry Asm., Plate (Incl. 5,8)(Incl.
STARTING MOTOR MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 4 3 2 5 1 6 7 1 11 8 11 12 13 10 14 9 15 17 16 Ref. Part No. 1 2 3 4 5 6 7 8 3084981 3084982 3085353 3084406 3083649 3084408 3082038 3085034 3085033 Qty. Description 1 1 1 1 2 3 2 1 1 Motor, Starting (Incl. 1-5,7-11) Washer Set Armature Brush, Carbon Nut, Flange O-Ring Bolt and Washer Bracket, Rear Asm., Front Bracket (Incl. 9) Ref. Part No.
FUEL PUMP MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 3 2 2 4 1 4 Ref. Part No. 3085275 1 3084999 2 3085000 Qty. Description 1 Asm., Fuel Pump (Incl. 1-4) 1 Screw and Washer 2 Screw and Washer Ref. Part No. 3 3084591 4 3084998 Qty.
BREATHER BOX MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 5 2 6 4 5 3 1 7 16 13 8 15 17 14 18 5 14 7 9 23 5 19 22 21 20 13 12 10 11 Ref. Part No. 1 3085850 2 3086481 3 3086486 3086808 4 5 6 7 3086487 3085525 3084085 3086476 3083568 8 3086495 9 3086478 10 3086482 Qty. Description 1 Pipe 3 Bolt, Flange 1 Asm., Breather Box (Incl. 4,16-20, 21-23)(If built before 3/1/99) 1 Asm., Breather Box (Incl.
TOOL KIT MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB 1 8 2 3 9 4 5 10 6 11 7 Ref. Part No. 1 2 3 4 5 6 3086485 2870725 3085001 3085002 3085567 3085569 3082657 Qty. Description 1 1 1 1 1 1 1 Kit - Tool (Incl. 2-7) Gauge, Tire Pressure Wrench, Open 8-10mm Wrench, Open 12-14mm Wrench, Box Puller, Spark Plug (Wrench Handle) Screwdriver Ref. Part No. 7 2682572 8 2871515 9 9915299 9914939 10 2871095-067 11 2460442 Qty.
PRINTED IN THE USA PARTS MANUAL PN 9914940 and MICROFICHE PN 9916574 3/00
G F E D C B A 1 cover 1 2 x toc 2 3 3 4 4 Changed pages in 9914940 5 5 6 x 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14
