Operation Manual

83
MAINTENANCE
Periodic Maintenance Chart
Ź Perform these procedures more often for vehicles subjected to severe use.
D Have an authorized POLARIS dealer or other qualified person perform these services.
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles (Km)
Ź Engine oil change 25 H 1 M - Break-in oil and filter change
Ź Demand drive fluid 25 H 1 M - Break-in oil level check
Ź Transmission oil
(main gearcase)
25 H 1 M - Break-in oil level check
Ź Throttle cable 50 H 6 M 300 (500) Inspect; adjust; lubricate;
replace if necessary
Throttle body air
intake ducts/flange
50 H 6 M 300 (500) Inspect duct for proper seal-
ing/air leaks
Ź General lubrication 50 H 3 M 500 (800) Lubricate all fittings, pivots,
cables, etc.
Ź Oil lines, fasteners
(if equipped)
50 H 6 M 500 (800) Inspect for leaks and loose
fittings
Shift Linkage 50 H 6 M 500 (800) Inspect, lubricate, adjust
D Steering 50 H 6 M 500 (800) Lubricate
Ź Front Suspension 50 H 6 M 500 (800) Lubricate
Ź Rear Suspension 50 H 6 M 500 (800) Lubricate
Cooling system 50 H 6 M 500 (800) Inspect coolant strength
seasonally; pressure test
system yearly
Ź Engine oil change 100 H 6 M 1000 (1600) Change the oil and filter
D Fuel system 100 H 12 M 600 (1000) Cycle key to pressurize fuel
pump; check for leaks at fill
cap, fuel lines/rail and fuel
pump; replace lines every
two years
Ź Spark plug 100 H 12 M 600 (1000) Inspect; replace as needed
Ź Demand drive fluid 100 H 12 M - Change fluid
Ź Transmission oil
(main gearcase)
100 H 12 M - Change fluid
Ź Radiator 100 H 12 M 1000 (1600) Inspect; clean external
surfaces
Ź Cooling Hoses 100 H 12 M 1000 (1600) Inspect for leaks
Ź Engine mounts 100 H 12 M 1000 (1600) Inspect
Exhaust muffler/
pipe
100 H 12 M 1000 (1600) Inspect