Operation Manual

96
MAINTENANCE
Gearcases
Gearcase Specification Chart
Use of other fluids may result in improper operation of components. See
page 134 for the part numbers of POLARIS products.
Spark Plug
Spark Plug Gap/Torque
NOTICE: Using non-recommended spark plugs can result in serious engine
damage. Always use POLARIS-recommended spark plugs or their
equivalent. Refer to the specifications section beginning on page
132.
Spark plug condition is indicative of engine operation. The spark plug
firing end condition should be read after the engine is warmed up and
the vehicle is driven at higher speeds. Immediately check the spark plug
for correct color. See page 97.
CAUTION! A hot exhaust system and engine can cause burns. Wear
protective gloves when removing a spark plug for inspection.
Gearcase Lubricant Capacity Fill Plug
Torque
Drain Plug/
Level Check
Plug Torque
Transmission
(Main Gearcase)
AGL Gearcase
Lubricant &
Transmission
Fluid
44 oz. (1300 ml) 10-14 ft. lbs.
(14-19 Nm)
10-14 ft. lbs.
(14-19 Nm)
Demand Drive Unit
(Front Gearcase)
Demand Drive
Fluid
9 oz.
(265 ml)
8-10 ft. lbs.
(11-13.6 Nm)
8-10 ft. lbs.
(11-13.6 Nm)
Electrode Gap New Plug Torque Used Plug Torque
0.8 +/- 0.1 mm 9 ft. lbs. (12 Nm)
without anti-seize
9 ft. lbs. (12 Nm)
without anti-seize