Owners Manual ® Port-A-Cool® Products and Accessories and KÜÜL® Pads Cooling Media are manufactured by Includes Port-A-Cool Cyclone™ Port-A-Cool JetStream™ Port-A-Cool, LLC P.O. Box 2167 • 709 Southview Circle • Center, TX 75935 Phone 936-598-5651 • 800-695-2942 www.port-a-coolllc.
® QUICK SET UP GUIDE Remove box Position unit on level surface Fill sump or attach water hose Plug unit into appropriate outlet Pads should appear wet before starting the fan. Check the water gauge (see instructions for setup) to monitor water level in tank. Fill the tank then turn on the pump switch and the fan.
FREQUENTLY ASKED QUESTIONS (continued) Q. WHAT IS THE AMOUNT OF MOISTURE PRODUCED BY A UNIT? A. Approximately 2% to 5% increase in humidity is produced depending on the temperature and humidity of the environment. This amount of increase in humidity is not noticeable in a ventilated area where the air produced by the unit is exhausted. Q. HOW LONG WILL THE WATER SUPPLY LAST IN THE SUMP TANK? A.
I. SAFE OPERATION - READ BEFORE PROCEEDING To reduce the risk of electric shock, fire or injury • Do not operate any fan with a damaged cord or plug. Discard fan or return to an authorized service facility for examination and/or repair. • Do not run cord under carpeting, or cover cord with throw rugs, runners, or similar coverings. Arrange cord away from traffic area to prevent tripping. • Read instructions and labels carefully. • Always unplug electric cord before working on the unit.
® IX. FREQUENTLY ASKED QUESTIONS Q. WHAT ASSEMBLY IS REQUIRED? A: None. PORT-A-COOL® units are ready to use right out of the box. Q. HOW DO I PREPARE MY PORT-A-COOL® UNIT FOR STORAGE? A Drain the unit, dry out the pads and place the unit, preferably covered, in a dry place for the winter season. For more details, please call our Tech Support Hotline at 1-888-COOL-AID. Q.
The PORT-A-COOL® unit creates a fan-shaped air pattern that disburses the air over a large area. This pattern may be disturbed or broken up by obstacles such as shelves, work benches, etc. It is important to insure that a clean, unbroken path for the air from the unit is provided to the maximum extent possible.
IV. MAINTENANCE & STORAGE WATER SYSTEM The water system consists of three primary elements: 1) Water Delivery System, 2) Spray Bar Assembly; 3) Pump. The Water Delivery System consists of two sub assemblies: A) The Water Inlet assembly and B) The Plumbing assembly. The Water Inlet assembly is made up of three components: 1) The bulkhead fitting, 2) The float valve connection hose and 3) The float valve.
D. TECHNICAL SUPPORT Technical support and service is available directly from a distributor, or by calling PORT-A-COOL, LLC Technical Support Hot Line at 888-266-5243 (888-COOL-AID) for the nearest distributor. The Support Hot Line is also the number to call for parts replacement. Please have serial number and model number of unit available. V. WARRANTY AND REPLACEMENT PARTS A.
FAN SYSTEM This section is divided into the two categories of fans used on all PORT-A-COOL® models: Direct Drive and Belt Drive. Both have some symptoms in common, and both have problems that are particular to each. BELT DRIVE MODELS PROBLEM CHECK Fan motor won’t run and Power cord, makes no sound. switches, circuit breaker, etc. SOLUTION Check switch connection Reconnect power, reset breaker. Fan motor won’t run and makes a humming sound. Blade in contact with shroud Check mounting bolts.
7) Loosen these bolts just enough to slide the old motor out; don’t remove the bolts completely. Replace with new motor. 8) Thread terminal end of motor wire through switch box wire opening and plug five-pin connector into switch connector. that rubber grommet seal on harness is properly seated to keep water out of control box. 9) Replace switch box cover. 10) Secure motor wire to fan bracket assembly using new wire ties.
PUMP REPLACEMENT PORT-A-COOL® UNIT OVERVIEW MODELS PAC2K163S, PAC2K163SHD, PAC2K16HPVS 1-B 1) DISCONNECT POWER and remove pads. 2) Remove output tubing from insert fitting on base of pump. (Figure 1-A) 3) Remove the switch box wiring cover and disconnect the 4-pin 1-C quick release connector from the pump switch assembly. (Figure 1-B) 4) Remove the pump from the sump tank by removing two screws that hold the pump cover and pump in place.
PAC2KCYC01 18 4 14 PORT-A-COOL JETSTREAM™ UNIT OVERVIEW NEW 02/10/2009 Water Adjustment Valve 30 31 10 5 35 36 34 9 38 23 Adjustable Louvers 39 Cord Wrap 21 26 28 Hose Connection 11 9 20 Electrical Plug 12 24 40 29 23 17 16 33 15 37 27 25 2 8 22 Locking Casters 3 32 1 ITEM# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART # BASE-CYCLONE BLOWER-01 BLOWER-WHL-01 BONNET-05 BOX-UL-02 CAPACITOR-01 CASTER-3-L CASTER-3-NL CLAMP-01 CTRL-2SPD-01 CTRL-VLV-BRKT DRAIN-PL
UNIT OPERATION WARNINGS • Not intended for use by children • Not intended for use by persons with reduced physical, sensory or mental capabilities • Not intended for use by persons with lack of experience and knowledge, unless they have been given instruction and are supervised during operation • Children should be supervised to ensure that they do not play with the appliance PORT-A-COOL CYCLONE™ 2000 UNIT OVERVIEW Adjustable Louvers Hose Connection Control Panel Water Adjustment Valve Electri
UNIT OPERATION WARNINGS • Not intended for use by children • Not intended for use by persons with reduced physical, sensory or mental capabilities • Not intended for use by persons with lack of experience and knowledge, unless they have been given instruction and are supervised during operation • Children should be supervised to ensure that they do not play with the appliance PORT-A-COOL CYCLONE™ 3000 UNIT OVERVIEW Control Panel Adjustable Louvers ITEM# PART # DESCRIPTION ITEM# PART # DESCRI
WIRING DIAGRAM for THREE-SPEED MODELS PACJS2400 NEW 01/22/2010 30 18 10 31 28 3 28 7 27 29 4 8 12 35 26 23 16 13 17 24 20 14 15 25 1 22 34 9 22 11 33 6 32 5 36 19 2 21 ITEM# PART # DESCRIPTION ITEM# PART # DESCRIPTION 1 BASE-JS-24 CASTER BASE ASSEMBLY 19 MOTOR-012-06 24” HP MOTOR 2 BLADE-ASSM-24 24” JS FAN BLADE 20 PAC-PLB-01 INLET HOSE ADAPTER 3 BONNET-02 SPRAY BAR BONNET FOR 24” PAC 21 PAD6036/G 24” REPLACEMENT PAD 4 BOX-UL-03 VAR SPD ELECTRICAL B
PAC163SVT ORG. SN# WIRING DIAGRAM for ONE-SPEED MODELS 22 26 14 3 NEW 09/29/2009 11 2 21 27 &SUBSEQUENT 28 26 6 25 7 30 13 8 20 16 12 28 6 19 18 4 9 29 1 10 24 5 23 31 15 17 Port-A-Cool, LLC 2009 220/50 and 220/60 models may require additional parts.
WIRING DIAGRAM for VARIABLE SPEED MODELS 220/50 and 220/60 models require additional parts.
VI. WIRING DIAGRAM for TWO-SPEED MODELS 220/50 and 220/60 models require additional parts.
220/50 and 220/60 models require additional parts. Please contact Customer Service at 936-598-5651 for assistance PAGE 19 • PORT-A-COOL OWNER’S MANUAL 220/50 and 220/60 models require additional parts.
220/50 and 220/60 models require additional parts. Please contact Customer Service at 936-598-5651 for assistance PAGE 17 • PORT-A-COOL OWNER’S MANUAL 220/50 and 220/60 models require additional parts.
220/50 and 220/60 models require additional parts. Please contact Customer Service at 936-598-5651 for assistance PAGE 17 • PORT-A-COOL OWNER’S MANUAL 220/50 and 220/60 models require additional parts.
0/50 and 220/60 models require additional parts. Please contact Customer Service at 936-598-5651 for assistance PAGE 19 • PORT-A-COOL OWNER’S MANUAL 220/50 and 220/60 models require additional parts.
VI. WIRING DIAGRAM for TWO-SPEED MODELS 220/50 and 220/60 models require additional parts.
WIRING DIAGRAM for VARIABLE SPEED MODELS 220/50 and 220/60 models require additional parts.
PAC163SVT ORG. SN# WIRING DIAGRAM for ONE-SPEED MODELS 22 26 14 3 NEW 09/29/2009 11 2 21 27 &SUBSEQUENT 28 26 6 25 7 30 13 8 20 16 12 28 6 19 18 4 9 29 1 10 24 5 23 31 15 17 Port-A-Cool, LLC 2009 220/50 and 220/60 models may require additional parts.
WIRING DIAGRAM for THREE-SPEED MODELS PACJS2400 NEW 01/22/2010 30 18 10 31 28 3 28 7 27 29 4 8 12 35 26 23 16 13 17 24 20 14 15 25 1 22 34 9 22 11 33 6 32 5 36 19 2 21 ITEM# PART # DESCRIPTION ITEM# PART # DESCRIPTION 1 BASE-JS-24 CASTER BASE ASSEMBLY 19 MOTOR-012-06 24” HP MOTOR 2 BLADE-ASSM-24 24” JS FAN BLADE 20 PAC-PLB-01 INLET HOSE ADAPTER 3 BONNET-02 SPRAY BAR BONNET FOR 24” PAC 21 PAD6036/G 24” REPLACEMENT PAD 4 BOX-UL-03 VAR SPD ELECTRICAL B
UNIT OPERATION WARNINGS • Not intended for use by children • Not intended for use by persons with reduced physical, sensory or mental capabilities • Not intended for use by persons with lack of experience and knowledge, unless they have been given instruction and are supervised during operation • Children should be supervised to ensure that they do not play with the appliance PORT-A-COOL CYCLONE™ 3000 UNIT OVERVIEW Control Panel Adjustable Louvers ITEM# PART # DESCRIPTION ITEM# PART # DESCRI
UNIT OPERATION WARNINGS • Not intended for use by children • Not intended for use by persons with reduced physical, sensory or mental capabilities • Not intended for use by persons with lack of experience and knowledge, unless they have been given instruction and are supervised during operation • Children should be supervised to ensure that they do not play with the appliance PORT-A-COOL CYCLONE™ 2000 UNIT OVERVIEW Adjustable Louvers Hose Connection Control Panel Water Adjustment Valve Electri
PAC2KCYC01 18 4 14 PORT-A-COOL JETSTREAM™ UNIT OVERVIEW NEW 02/10/2009 Water Adjustment Valve 30 31 10 5 35 36 34 9 38 23 Adjustable Louvers 39 Cord Wrap 21 26 28 Hose Connection 11 9 20 Electrical Plug 12 24 40 29 23 17 16 33 15 37 27 25 2 8 22 Locking Casters 3 32 1 ITEM# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART # BASE-CYCLONE BLOWER-01 BLOWER-WHL-01 BONNET-05 BOX-UL-02 CAPACITOR-01 CASTER-3-L CASTER-3-NL CLAMP-01 CTRL-2SPD-01 CTRL-VLV-BRKT DRAIN-PL
PUMP REPLACEMENT PORT-A-COOL® UNIT OVERVIEW MODELS PAC2K163S, PAC2K163SHD, PAC2K16HPVS 1-B 1) DISCONNECT POWER and remove pads. 2) Remove output tubing from insert fitting on base of pump. (Figure 1-A) 3) Remove the switch box wiring cover and disconnect the 4-pin 1-C quick release connector from the pump switch assembly. (Figure 1-B) 4) Remove the pump from the sump tank by removing two screws that hold the pump cover and pump in place.
7) Loosen these bolts just enough to slide the old motor out; don’t remove the bolts completely. Replace with new motor. 8) Thread terminal end of motor wire through switch box wire opening and plug five-pin connector into switch connector. that rubber grommet seal on harness is properly seated to keep water out of control box. 9) Replace switch box cover. 10) Secure motor wire to fan bracket assembly using new wire ties.
FAN SYSTEM This section is divided into the two categories of fans used on all PORT-A-COOL® models: Direct Drive and Belt Drive. Both have some symptoms in common, and both have problems that are particular to each. BELT DRIVE MODELS PROBLEM CHECK Fan motor won’t run and Power cord, makes no sound. switches, circuit breaker, etc. SOLUTION Check switch connection Reconnect power, reset breaker. Fan motor won’t run and makes a humming sound. Blade in contact with shroud Check mounting bolts.
D. TECHNICAL SUPPORT Technical support and service is available directly from a distributor, or by calling PORT-A-COOL, LLC Technical Support Hot Line at 888-266-5243 (888-COOL-AID) for the nearest distributor. The Support Hot Line is also the number to call for parts replacement. Please have serial number and model number of unit available. V. WARRANTY AND REPLACEMENT PARTS A.
IV. MAINTENANCE & STORAGE WATER SYSTEM The water system consists of three primary elements: 1) Water Delivery System, 2) Spray Bar Assembly; 3) Pump. The Water Delivery System consists of two sub assemblies: A) The Water Inlet assembly and B) The Plumbing assembly. The Water Inlet assembly is made up of three components: 1) The bulkhead fitting, 2) The float valve connection hose and 3) The float valve.
The PORT-A-COOL® unit creates a fan-shaped air pattern that disburses the air over a large area. This pattern may be disturbed or broken up by obstacles such as shelves, work benches, etc. It is important to insure that a clean, unbroken path for the air from the unit is provided to the maximum extent possible.
® IX. FREQUENTLY ASKED QUESTIONS Q. WHAT ASSEMBLY IS REQUIRED? A: None. PORT-A-COOL® units are ready to use right out of the box. Q. HOW DO I PREPARE MY PORT-A-COOL® UNIT FOR STORAGE? A Drain the unit, dry out the pads and place the unit, preferably covered, in a dry place for the winter season. For more details, please call our Tech Support Hotline at 1-888-COOL-AID. Q.
I. SAFE OPERATION - READ BEFORE PROCEEDING To reduce the risk of electric shock, fire or injury • Do not operate any fan with a damaged cord or plug. Discard fan or return to an authorized service facility for examination and/or repair. • Do not run cord under carpeting, or cover cord with throw rugs, runners, or similar coverings. Arrange cord away from traffic area to prevent tripping. • Read instructions and labels carefully. • Always unplug electric cord before working on the unit.
FREQUENTLY ASKED QUESTIONS (continued) Q. WHAT IS THE AMOUNT OF MOISTURE PRODUCED BY A UNIT? A. Approximately 2% to 5% increase in humidity is produced depending on the temperature and humidity of the environment. This amount of increase in humidity is not noticeable in a ventilated area where the air produced by the unit is exhausted. Q. HOW LONG WILL THE WATER SUPPLY LAST IN THE SUMP TANK? A.
® QUICK SET UP GUIDE Remove box Position unit on level surface Fill sump or attach water hose Plug unit into appropriate outlet Pads should appear wet before starting the fan. Check the water gauge (see instructions for setup) to monitor water level in tank. Fill the tank then turn on the pump switch and the fan.
Owners Manual ® Port-A-Cool® Products and Accessories and KÜÜL® Pads Cooling Media are manufactured by Includes Port-A-Cool Cyclone™ Port-A-Cool JetStream™ Port-A-Cool, LLC P.O. Box 2167 • 709 Southview Circle • Center, TX 75935 Phone 936-598-5651 • 800-695-2942 www.port-a-coolllc.
