READ CAREFULLY BEFORE USE Portable Winch Co. PORTABLE CAPSTAN GAS-POWERED PULLING WINCHESTM PCW5000 and PCW5000-HS (High-Speed) USER MANUAL Models: PCW5000 – Maximum pulling capacity (single line): 1000 kg (2200 lb) PCW5000-HS – Maximum pulling capacity (single line): 350 kg (700 lb) © 2012 Portable Winch Co. - All Rights Reserved www.portablewinch.
Summary Introduction – p. 3 1.0 Safety guidelines – p. 3 1.1 Safety messages – p. 3 1.2 Labels – p. 3 1.2.1 Warning label – p. 3 1.2.2 Sound pressure level label – p. 4 1.3 Safety information – p. 4 2.0 Before first use – p. 5 2.1 Upon receiving the winch – p. 5 2.2 Is the engine ready to work? – p. 5 2.2.1 Engine oil – p. 5 2.2.2 Gas (petrol) – p. 5 2.2.3 Engine start-up – p. 5 2.2.4 Capstan drum – p. 6 2.2.5 Spark arrestor – p. 7 3.0 Winch usage – p. 7 3.1 Rope – p. 7 3.1.1 Rope type – p. 7 3.1.
Introduction Portable Winch Co. wishes to thank you for purchasing a Portable Capstan WinchTM. This manual was written to help you make the best use of your new winch and to use it in the most secure way. READ IT CAREFULLY BEFORE USING THE WINCH. For any problems or questions please refer to an authorized Portable Winch Co. dealer or contact us directly. 1.
1.2.2 Sound pressure level label The sound pressure level label is also positioned on the right side of the winch housing (figure 1). The meaning of the icon in figure 1 to the side is: 1. The guaranteed measured sound pressure level (LpA) at operator position is 93 dB. We recommend wearing hearing protection when using your Portable Capstan WinchTM. 1.3 Safety information DO NOT LET CHILDREN USE THE PORTABLE CAPSTAN WINCHTM. KEEP CHILDREN AND ANIMALS AWAY FROM THE WORK AREA.
NEVER PULL ROLLING OBJECTS THAT MIGHT ROLL OUT OF YOUR CONTROL. THE PORTABLE CAPSTAN WINCHTM IS NOT INTENDED FOR LIFTING PURPOSES. NEVER USE THE PORTABLE CAPSTAN WINCHTM TO LIFT PEOPLE. ALWAYS WEAR GLOVES. WE RECOMMEND WEARING HEARING PROTECTION. DO NOT TOUCH THE CAPSTAN DRUM IMMEDIATELY AFTER OPERATION AS IT WILL GET HOT AND BURN BARE SKIN. 2.0 Before first use 2.1 Upon receiving the winch Inspect the box to detect any apparent damage. If there is damage or missing parts, inform the carrier immediately.
Make sure to pull on the recoil starter in the axis of the rope outlet (figure 1 below). If you pull vertically (figure 2 below) the friction of the rope on the plastic cover might damage the rope and/or the cover. 2.2.4 Capstan drum Your Portable Capstan WinchTM is equipped with either a 57 mm (2-1/4") or 85 mm (3-3/8") diameter capstan drum. If you wish to change the drum, follow these simple installation steps. All bolts require a 4 mm (5/32") hex wrench, included with your winch manual.
2.2.5 Spark arrestor In certain areas, it is forbidden to use a gas (petrol) engine without a spark arrestor. Check local regulations. An optional spark arrestor is available from Portable Winch Co. and/or Honda Power Products dealers. Installation: 1) Insert the spark arrestor into the exhaust tube. Make sure the holes are aligned (figure 1); 2) Fasten lightly the metal screw provided with the appropriate screwdriver (figure 2).
STRETCH EQUALS DANGER! A stretched rope can recoil and cause serious burns as the rope leaves your hand. All ropes stretch: a longer one more than a shorter one. The more you pull, the more it stretches. A stretched rope can also move the load in an unpredictable or dangerous way. A stretched rope can recoil and bring your hand towards the winch causing severe injuries. NEVER WRAP THE ROPE AROUND YOUR HAND. ALWAYS WEAR GLOVES. 3.1.2 Rope maintenance VISUALLY INSPECT YOUR ROPE BEFORE EACH USAGE.
3.2.2 Recommended hooks If you usually pull with a choker chain, use a grab hook (figure 1) or grab hook with latch (figure 2). If you usually pull a sling or a ring, use a safety hook with latch (figure 3) or shackle (figure 4). 3.3 Winch anchor OPTION 1: In most cases, the winch is anchored to a fixed point using the included polyester sling or with optional anchoring devices and the rope end is tied to the object you want to move. The load is moving towards the winch when you pull the rope.
AVOID INSTALLING THE SLING ON SHARP EDGES THAT MIGHT DAMAGE IT. WHETHER YOU ARE USING A POST, A TREE OR A STUMP, ALWAYS INSTALL THE SLING NEAR THE ANCHOR’S BASE. USING A STUMP AS AN ANCHOR POINT MEANS PAYING SPECIAL ATTENTION IN ORDER TO PREVENT THE SLING FROM SLIPPING OVER IT. MAKE SURE THE ANCHOR POINT IS STRONG ENOUGH TO RESIST THE PULL WITHOUT BREAKING OR BEING DAMAGED. 3.3.
AND WORKING PROPERLY. POSITION BLOCKS BEHIND THE WHEELS TO PREVENT ROLL BACK. 3.3.3 Using the winch support plate (PCA-1268) with square tubing 50 mm (2'') (PCA-1267) 1) Figure 1, no. 1: Slide the square tubing (PCA-1267) into the vehicle’s receiver and secure it with both the hitch pin and the ‘’R’’ pin; 2) Figure 1, no.
IF YOU NEED TO PULL DOWNWARD, YOU WILL NEED TO INSTALL EITHER A PULLEY OR A ROLLER TO PREVENT DAMAGE TO THE WINCH SUPPORT PLATE. MAKE SURE THE ANCHORING VEHICLE’S HAND BRAKE IS ON AND WORKING PROPERLY. POSITION BLOCKS BEHIND THE WHEELS TO PREVENT ROLL BACK. 3.3.5 Using the tree/pole mount with anchor strap (PCA-1263) The tree/pole mount is intended to use with either the winch support plate (PCA-1268) or the vertical pull winch support (PCA-1264). Therefore, you must first install the tree/pole mount.
3.3.5.1 With the winch support plate (PCA-1268) After the installation of the tree/pole mount (section 3.3.5), follow these steps: 1) Figure 1: Insert the winch support plate onto the square tubing of the tree/pole mount (PCA-1263) and fasten it down with the hitch pin and ‘’R’’ pin; 2) Figure 2: Attach the winch anchor hooks to the eye bolts of the winch support plate; 3) Figure 3: Wrap the rope around the drum and start winching. The winch will align itself automatically with the load.
THE PORTABLE CAPSTAN WINCHTM IS NOT INTENDED FOR LIFTING PURPOSES. IMPORTANT: DON’T GO OVER THE ROPE ENTRY PULLEY OF THE WINCH WITH THE ROPE (FIGURE 2 BELOW) AS IT WILL CREATE FRICTION AND WILL REDUCE PULLING CAPACITY. GO UNDER THE ROPE ENTRY PULLEY (FIGURE 1 BELOW). IN THIS CASE, THE ROPE ENTRY PULLEY OF THE WINCH WILL NOT BE USED. IMPORTANT: AFTER PULLING FOR A FEW SECONDS, RELEASE THE TENSION AND CHECK THE SOLIDITY OF THE INSTALLATION AND TIGHTEN THE SLING OF THE TREE/POLE MOUNT AGAIN. 3.
3.5 Rope installation USING COMMON SENSE WHILE INSTALLING THE ROPE IS THE KEY TO A SECURE WINCH USAGE. The great variety of situations encountered when winching prevents us from providing specific instructions; however you need to consider the following points: 3.5.1 Rope Use a low stretch rope, in good condition, with a minimum diameter of 10 mm (3/8'') and a maximum diameter of 16 mm (5/8''), with good knots. We strongly suggest the bowline knot (see section 3.2.1).
3.6.1 Wrapping the rope on the capstan drum NEVER PUT YOUR HANDS ON THE CAPSTAN DRUM, THE ROPE GUIDE OR THE ROPE ENTRY PULLEY WHEN THE ENGINE IS RUNNING. 1) Start the engine and let it idle for 30 seconds to warm-up; 2) Run the rope OVER THE ROPE KEEPER and the rope entry pulley and under the drum (figure 1, no. 1); 3) Wrap the rope around the drum (3 or 4 turns) (figure 1, no. 2); 4) Bring the rope behind the rope hook (figure 1, no.
3.6.2.2 To ''rock'' the load Pull the rope until the engine comes close to stalling and release the tension. Pull again on the rope to put tension and repeat as needed. BE CAREFUL WITH THIS METHOD SINCE IT GENERATES HEAT AND CAN WEAR THE ROPE QUICKLY. IF THE WINCH IS PULLING THE ROPE BUT THE LOAD DOES NOT MOVE (OFTEN THE CASE WHEN USING A VERY LONG ROPE), IT’S BECAUSE YOUR ROPE IS STRETCHING AND COULD REACH THE BREAKING POINT AND RECOIL TOWARDS YOU.
3.6.2.6 If you must keep tension on the rope at start-up You can install a rope grab device or a Prussik knot attached to your anchor point in order to keep tension on the rope. 3.6.2.7 If your rope is too short If your rope is too short, you will have to link two ropes together: 1) Figure 1, no. 1: Using the bowline knot (section 3.2.1), link your two ropes together; 2) Figure 1, no. 2: IMPORTANT: Leave about 1 m (3’) of rope tailing out of the knot on the rope holding the load.
4.0 Maintenance 4.1 Cleaning Once your job is done, you should clean and dry your winch. INSPECT THE WINCH, HOOKS, ROPE, KNOTS AND POLYESTER SLING TO DETECT ANY DAMAGE OR SIGNS OF WEAR. Periodically, remove the capstan drum (section 2.2.4) and clean around the shaft (figure 1). Accumulated debris can damage the shaft seal. Apply oil to prevent corrosion. 4.2 Lubrication The rope entry pulley (figure 1, no 1) must turn freely. Lubricate it regularly with light oil.
5.0 Complementary information 5.1 Accessories A complete line of accessories is available. You will find the list on our website at www.portablewinch.com. 5.2 Warranty Portable Winch Co. products are warranted against defects in materials and workmanship while owned by the ''original purchaser'' as defined below. The ''original purchaser'' is defined as the party or entity which purchases the winch and/or accessories from an authorized Portable Winch Co. retailer as shown by the original sales receipt.
5.4 CE Declaration of conformity DECLARATION OF CONFORMITY We of PORTABLE WINCH CO. 1170 Thomas-Tremblay St. Sherbrooke, QC J1G 5G5 CANADA Tel: +1 819 563-2193 www.portablewinch.
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