READ CAREFULLY BEFORE USE Portable Winch Co. PORTABLE CAPSTAN GAS-POWERED PULLING WINCHTM PCW3000 USER MANUAL Maximum pulling capacity (single line): 700 kg (1550 lb) © 2012 Portable Winch Co. - All Rights Reserved www.portablewinch.
Summary Introduction – p. 3 1.0 Safety guidelines – p. 3 1.1 Safety messages – p. 3 1.2 Label – p. 3 1.2.1 Serial number and warning label – p. 3 1.3 Safety information – p. 4 2.0 Before first use – p. 5 2.1 Upon receiving the winch – p. 5 2.2 Is the engine ready to work? – p. 5 2.2.1 Engine oil – p. 5 2.2.2 Gas (petrol) – p. 5 2.2.3 Engine start-up – p. 5 2.2.4 Capstan drum – p. 6 2.2.5 Spark arrestor – p. 6 3.0 Winch usage – p. 6 3.1 Rope – p. 6 3.1.1 Rope type – p. 6 3.1.2 Rope maintenance – p. 7 3.
Introduction Portable Winch Co. wishes to thank you for purchasing a Portable Capstan WinchTM. This manual was written to help you make the best use of your new winch and to use it in the most secure way. READ IT CAREFULLY BEFORE USING THE WINCH. For any problems or questions please refer to an authorized Portable Winch Co. dealer or contact us directly. 1.
1.3 Safety information DO NOT LET CHILDREN USE THE PORTABLE CAPSTAN WINCH . KEEP CHILDREN AND ANIMALS AWAY FROM THE WORK AREA. TM NEVER LET SOMEONE WITHOUT TRAINING USE THE PORTABLE CAPSTAN WINCHTM. MAKE SURE THE USER KNOWS ABOUT THE SAFETY AND USAGE PROCEDURES AND HAS READ THIS MANUAL AND THE HONDA ENGINE USER MANUAL. INFORM ALL USERS OF THE SAFETY GUIDELINES AND USAGE PROCEDURES. FAMILIARIZE YOURSELF WITH THE PRODUCT AND THE SAFETY GUIDELINES BEFORE WORKING WITH THE PORTABLE CAPSTAN WINCHTM.
DO NOT TOUCH THE CAPSTAN DRUM IMMEDIATELY AFTER OPERATION AS IT WILL GET HOT AND BURN BARE SKIN. 2.0 Before first use 2.1 Upon receiving the winch Inspect the box to detect any apparent damage. If there is damage or missing parts, inform the carrier immediately. 2.2 Is the engine ready to work? 2.2.1 Engine oil Fill the Honda engine with 10 centiliters of SAE 10W-30 API SJ oil. For special usage or conditions such as extreme weather, refer to the Honda engine user manual.
2.2.4 Capstan drum Your Portable Capstan WinchTM is equipped with a 76 mm (3") capstan drum. Only one (1) size drum fits this winch. 2.2.5 Spark arrestor In certain areas, it is forbidden to use a gas (petrol) engine without a spark arrestor. You Portable Capstan WinchTM is equipped with an internal spark arrestor. Therefore, there is no need to worry about local regulation. 3.0 Winch usage MOST WINCHING SITUATIONS PRESENT POTENTIAL DANGERS! 3.1 Rope STAY OUT OF THE WINCH LINE’S PATH. 3.1.
3.1.2 Rope maintenance VISUALLY INSPECT YOUR ROPE BEFORE EACH USAGE. IF IT SHOWS ANY SIGN OF DETERIORATION (CUT STRANDS, EXCESSIVE ABRASION) REPLACE IT. IF YOUR ROPE IS DIRTY, WASH IT. DIRTY ROPES DETERIORATE FASTER AND CAUSE PREMATURE WEAR ON PARTS WHICH ARE IN CONTACT WITH THE ROPE. 3.2 At the end of the rope 3.2.1 Recommended knots You have to attach the load to the end of the rope.
3.3 Winch anchor OPTION 1: In most cases, the winch is anchored to a fixed point using the included polyester sling or with optional anchoring devices and the rope end is tied to the object you want to move. The load is moving towards the winch when you pull the rope. OPTION 2: Alternately, the winch can be anchored to the load that needs to be moved and the rope end is tied to a fixed point. The winch and the load are therefore pulled toward the fixed point where the rope end is tied.
3.3.2 Using the hitch plate winch anchor (PCA-1261) for tow balls up to 50 mm (2'') diameter 1) Figure 1: Push the safety hooks in the rectangular openings of the hitch plate. The rubber plate must be under the winch; 2) Figure 2: Start the winch engine; 3) Figure 3: Slide the plate on the ball hitch and pull the winch forward; 4) Figure 4: Wrap the rope around the drum and start winching. The winch will align itself automatically with the load.
IF YOU NEED TO PULL DOWNWARD, YOU WILL NEED TO INSTALL EITHER A PULLEY OR A ROLLER TO PREVENT DAMAGE TO THE WINCH SUPPORT PLATE. MAKE SURE THE ANCHORING VEHICLE’S HAND BRAKE IS ON AND WORKING PROPERLY. POSITION BLOCKS BEHIND THE WHEELS TO PREVENT ROLL BACK. 3.3.
MAKE SURE THE ANCHORING VEHICLE’S HAND BRAKE IS ON AND WORKING PROPERLY. POSITION BLOCKS BEHIND THE WHEELS TO PREVENT ROLL BACK. 3.3.5 Using the tree/pole mount with anchor strap (PCA-1263) The tree/pole mount is intended to use with either the winch support plate (PCA-1268) or the vertical pull winch support (PCA-1264). Therefore, you must first install the tree/pole mount. To do this, follow these steps: 1) Figure 1: Place the tree/pole mount at the base of the tree or pole.
3.3.5.1 With the winch support plate (PCA-1268) After the installation of the tree/pole mount (section 3.3.5), follow these steps: 1) Figure 1: Insert the winch support plate onto the square tubing of the tree/pole mount (PCA-1263) and fasten it down with the hitch pin and ‘’R’’ pin; 2) Figure 2: Attach the winch anchor hooks to the eye bolts of the winch support plate; 3) Figure 3: Wrap the rope around the drum and start winching. The winch will align itself automatically with the load.
THE PORTABLE CAPSTAN WINCHTM IS NOT INTENDED FOR LIFTING PURPOSES. IMPORTANT: AFTER PULLING FOR A FEW SECONDS, RELEASE THE TENSION AND CHECK THE SOLIDITY OF THE INSTALLATION AND TIGHTEN THE SLING OF THE TREE/POLE MOUNT AGAIN. 3.4 Rope installation USING COMMON SENSE WHILE INSTALLING THE ROPE IS THE KEY TO A SECURE WINCH USAGE. The great variety of situations encountered when winching prevents us from providing specific instructions; however you need to consider the following points: 3.4.
3.4.3 Direction Install the rope in such a way that it does not rub against other objects. Try to set-up the rope so that the front of the load is slightly lifted. Do not pull downwards or through an obstruction. Generally, if the rope touches the ground while pulling, your installation is incorrect. 3.4.4 On a hill DO NOT PULL A LOAD DIRECTLY TOWARD THE WINCH IN A DOWNWARD SLOPE SINCE IT COULD SLIDE WITHOUT YOU BEING ABLE TO STOP IT.
3.5.2 Winching While winching, position yourself away from the winch in order to see both the winch and the load. Pull HORIZONTALLY on the rope. The tension you exert on the rope will keep the winch level. DO NOT WRAP THE ROPE AROUND YOUR HANDS OR YOUR BODY! ALSO BEWARE OF THE ROPE ACCUMULATING IN FRONT OF YOU; MAKE SURE YOUR FEET DO NOT GET TANGLED IN IT. CAREFULLY WATCH THE CAPSTAN DRUM DURING THE OPERATION AND MAKE SURE THAT THE ROPE DOES NOT CROSS OVER ON IT.
3.5.2.4 If your rope is too short If your rope is too short, you will have to link two ropes together: 1) Figure 1, no. 1: Using the bowline knot (section 3.2.1), link your two ropes together; 2) Figure 1, no. 2: IMPORTANT: Leave about 1 m (3’) of rope tailing out of the knot on the rope holding the load. You will need it to resume winching after undoing the knots; 3) Figure 2, no.
4.2 Lubrication The gearbox is lubricated at the factory and should not require additional lubrication or maintenance. If there is appearance of a leak, check oil level by placing the winch on a level surface and remove the oil plug (figure 1). Use an 8 mm hex key. Lean it toward you; some oil should leak out of the hole. If needed, you can add type SAE80W90EP gear box oil. 4.3 Honda engine Maintain the engine according to the instructions found in the Honda engine user manual provided. 4.
5.2 Warranty Portable Winch Co. products are warranted against defects in materials and workmanship while owned by the ''original purchaser'' as defined below. The ''original purchaser'' is defined as the party or entity which purchases the winch and/or accessories from an authorized Portable Winch Co. retailer as shown by the original sales receipt. The warranty ownership is transferable, provided the end-user has a copy of the original purchaser’s invoice.
5.4 CE Declaration of conformity DECLARATION OF CONFORMITY We of PORTABLE WINCH CO. 1170 Thomas-Tremblay St. Sherbrooke, QC J1G 5G5 CANADA Tel: +1 819 563-2193 www.portablewinch.com Declare that the product Portable Capstan Winch Model PCW3000 For intended purpose Pulling non-rolling objects at angles +45º from horizontal plane Fulfills all relevant provisions of Machinery Directive 2006/42/EC And also fulfills all relevant provisions of - 2004/108/EC Electromagnetic Compatibility Directive Mr.
5.
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NUMBER 31-0010 35-0004 10-0098 PCA-1281 32-0008 10-0135 32-0004 10-0131 10-0137 44-0002 10-0134 33-0005 32-0009 45-0002 10-0130 39-0007 10-0136 10-0129 43-0023 10-0102 44-0001 44-0025 44-0023 DESCRIPTION HCS 1/2-13 X 6 - GR5 - ZN FLAT WASHER 1/2 - ZN BUSHING FOR SAFETY HOOK SAFETY HOOK 3/4 TON HEX FLANGE SERRATED BOLT M8-1.
5.7 Manufacturer The Portable Capstan Winches are manufactured by: Portable Winch Co. 1170, Thomas-Tremblay Street Sherbrooke, Quebec, J1G 5G5 CANADA Phone: +1 819 563-2193 Toll free (Canada & USA): 1-888-388-PULL (7855) Fax: +1 514 227-5196 - Email: info@portablewinch.com - www.portablewinch.
