Use and Care Manual

ManualsBrandsPorter-Cable ManualsNetwork Router894PK

DEFINITIONS - SAFETY GUIDELINES

indicates an imminently hazardous situation which, if not

avoided, will result in death or serious injury.

indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

indicates a potentially haz ard ous situation which, if not

avoided, may result in minor or mod er ate injury.

used without the safety alert symbol indicates potentially

hazardous situation which, if not avoided, may result in property damage.

General Safety Rules

Read all instructions. Failure to follow all instructions listed below may result in electric

shock, ﬁre and/or serious injury. The term “power tool” in all of the warnings listed below refers to your

mains-operated (corded) power tool or battery-operated (cordless) power tool.

SAVE THESE INSTRUCTIONS

1) Work area safety

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive atmospheres, such as in the presence of

ﬂammable liquids, gases or dust. Power tools create sparks which may ignite the dust or

fumes.

c) Keep children and bystanders away while operating a power tool. Distractions can

cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use

anyadapter plugs with earthed (grounded) power tools. Unmodiﬁed plugs and matching

outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, rang-

es and refrigerators. There is an increased risk of electric shock if your body is earthed or

grounded.

c) Do not expose power tools to rain or wet conditions. Water entering a power tool will

increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the

power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or

entangled cords increase the risk of electric shock. Use only 3-wire extension cords that

have 3-prong grounding-type plugs and 3-pole receptacles that accept the tool’s plug.

e) When operating a power tool outdoors, use an extension cord suitable for outdoor

use. If an extension cord is to be used outdoors, it must be marked with the sufﬁx W-A or

W following the cord type designation. Use of a cord suitable for outdoor use reduces the

risk of electric shock. When using an extension cord, be sure to use one heavy enough to

carry the current your product will draw. An undersized cord will cause a drop in line voltage

resulting in loss of power and overheating. The following table shows the correct size to use

depending on cord length and nameplate ampere rating. If in doubt, use the next heavier

gauge. The smaller the gauge number, the heavier the cord.

Minimum Gauge for Cord Sets

Volts Total Length of Cord in Feet

120V 0-25 26-50 51-100 101-150

Ampere Rating Gauge of wire in AWG units

From 10 to 12 amps 16 16 14 12

“ 12 to 16 amps 14 12 Not recommended

3) Personal safety

a) Stay alert, watch what you are doing and use common sense when operating a power

tool. Do not use a power tool while you are tired or under the inﬂuence of drugs, al-

cohol or medication. A moment of inattention while operating power tools may result in

serious personal injury.

b) Use safety equipment. Always wear eye protection. Safety equipment such as dust

mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate condi-

tions will reduce personal injuries.

c) Avoid accidental starting. Be sure the switch is in the off-position before plugging in.

Carrying power tools with your ﬁnger on the switch or plugging in power tools that have the

switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a

key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times. This enables better

control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and

gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in mov-

ing parts.

g) If devices are provided for the connection of dust extraction and collection facilities,

ensure these are connected and properly used. Use of these devices can reduce dust-

related hazards.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application. The cor-

rect power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and off. Any power tool that

cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source before making any adjustments, chang-

ing accessories, or storing power tools. Such preventive safety measures reduce the risk

of starting the power tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons unfamiliar

with the power tool or these instructions to operate the power tool. Power tools are

dangerous in the hands of untrained users.

e) Maintain power tools. Check for misalignment or binding of moving parts, breakage

of parts and any other condition that may affect the power tools operation. If dam-

aged, have the power tool repaired before use. Many accidents are caused by poorly

maintained power tools.

f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting

edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc., in accordance with these instruc-

tions and in the manner intended for the particular type of power tool, taking into ac-

count the working conditions and the work to be performed. Use of the power tool for

operations different from those intended could result in a hazardous situation.

Service

a) Have your power tool serviced by a qualiﬁed repair person using only identical re-

placement parts. This will ensure that the safety of the power tool is maintained.

ADDITIONAL SPECIFIC SAFETY RULES

• Hold power tools by insulated gripping surfaces when performing an operation where the

cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will make

exposed metal parts of the tool “live” and shock the operator.

• Use clamps or another practical way to secure and support the workpiece to a stable plat-

form. Holding the work by hand or against your body leaves it unstable and may lead to loss of

control.

• Metal cutting with router: If using router for metal cutting, clean out tool often. Metal dust

and chips often accumulate on interior surfaces and could create a risk of serious injury, electrical

shock or death.

• Keep handles dry, clean, and free from oil and grease. This will enable better control of the

tool.

• Maintain firm grip with both hands on router to resist starting torque.

• Keep hands away from cutting area. Never reach under the workpiece for any reason. Keep the

router base firmly in contact with the workpiece when cutting. Hold the router only by the handles.

These precautions will reduce the risk of personal injury.

• Do not hand-hold the router in an upside-down or horizontal position. The motor can sepa-

rate from the base if not properly attached according to the instructions.

• Never run the motor unit when it is not inserted in one of the router bases. The motor is not

designed to be handheld.

• Keep cutting pressure constant. Do not overload motor.

• Check to see that the cord will not snag or impede the routing operation.

• Use sharp cutters. Dull cutters may cause the router to swerve or stall under pressure.

• Be sure that the motor has stopped completely before you lay the router down. If the cutter

head is still spinning when the tool is laid down, it could cause injury or damage.

• Be sure that the router bit is clear of the workpiece before starting the motor. If the bit is in

contact with the workpiece when the motor starts it could make the router jump, causing damage

or injury.

• ALWAYS disconnect tool from power source before making adjustments or changing bits.

• Keep hands clear of bit when motor is running to prevent personal injury.

• NEVER touch the bit immediately after use. It may be extremely hot.

• Provide clearance under workpiece for router bit when through-cutting.

• Tighten collet nut securely to prevent the bit from slipping.

• Never tighten collet nut without a bit.

• Do not use router bits with a diameter in excess of 2-1/2" at RPM above 13,000. Router bits

up to 3-1/2" in diameter can be used when speed control is set for 13,000 RPM or less.

• Avoid Climb-Cutting (cutting in direction opposite that shown in Fig. 16). Climb-Cutting

increases the chance for loss of control resulting in possible injury. When “Climb-Cutting” is

required (backing around a corner), exercise extreme caution to maintain control of router. Make

smaller cuts and remove minimal material with each pass.

• Alwayskeepchipshieldcleanandinplace.

•

To reduce the risk of injury, do not press spindle lock button while the motor is running.

ALWAYS wear proper personal hearing protection that conforms to ANSI S12.6

(S3.19) during use. Under some conditions and duration of use, noise from this product may

contribute to hearing loss.

Some dust created by power sanding, sawing, grinding, drilling, and other construction

activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some

examples of these chemicals are:

• lead from lead-based paint.

• crystalline silica from bricks and cement and other masonry products.

• arsenic and chromium from chemically-treated lumber (CCA).

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your

exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment,

such as those dust masks that are specially designed to filter out microscopic particles.

Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and

other construction activities. Wear protective clothing and wash exposed areas with soap and water.

Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful

chemicals.

Use of this tool can generate and/or disburse dust, which may cause serious and

permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection

appropriate for the dust exposure. Direct particles away from face and body.

ALWAYS USE SAFETY GLASSES. Everyday eyeglasses are NOT safety glasses.

Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY

EQUIPMENT:

• ANSI Z87.1 eye protection (CAN/CSA Z94.3)

• ANSI S12.6 (S3.19) hearing protection

• NIOSH/OSHA/MSHA respiratory protection

SYMBOLS

The label on your tool may include the following symbols. The symbols and their definitions are as

follows:

V....................... volts A...........................amperes

Hz .................... hertz W ......................... watts

min .................. minutes

.......................alternating current

............... direct current

o .........................no load speed

.................... Class I Construction .........................earthing terminal

(grounded) ........................safety alert symbol

..................... Class II Construction …/min .................per minute

(double insulated) BPM .................beats per minute

RPM .............revolutions per minute

SAVE THESE INSTRUCTIONS

MOTOR

Do not operate your tool on a current on which the voltage is not within correct limits.

Do not operate tools rated A.C. only on D.C. current. To do so may seriously damage the tool.

OPERATION

To reduce the risk of injury, turn unit off and disconnect it from power source before

installing and removing accessories, before adjusting or when making repairs. An accidental start-up

can cause injury.

Use

router bits with a diameter larger than

2-1/2" ONLY

when the speed control is set

between 10,000 and 13,000 RP

The maximum diameter bit is 3

-1/2".

Disconnect tool from power source

when router is not in use.

INSTALLING AND REMOVING THE BIT (FIXED BASE ONLY)

To reduce the risk of injury, turn unit off and disconnect it from power source

before installing and removing accessories, before adjusting or when making repairs. An

accidental start-up can cause injury.

1. To remove the motor unit from the base unit:

(a) Open the clamp (A) Fig. 1.

(b) Push the lever (B) Fig. 1 toward the power unit.

2. Clean and insert the shank of the bit into the collet until the shank bottoms, then back it out

approximately 1/16" (

1.6 mm)

3. Lay the power unit on its side on a bench with the collet pointing AWAY from you.

4. Press the spindle lock button (A) Fig. 2.

5. Place the wrench on the collet and turn CLOCKWISE to tighten. Tighten firmly.

6. To remove the bit, reverse the procedure.

Avoid possible damage to the collet. Never tighten the collet without a bit.

INSTALLING THE MOTOR

To reduce the risk of injury, turn unit off and disconnect it from power source

before installing and removing accessories, before adjusting or when making repairs. An ac-

cidental start-up can cause injury. .

FIXED BASE

1. Open the clamp (A) Fig. 1 and set motor in the base.

Instruction manual

Manuel d'instructions

Manual de'instrucciones

891

892

893PK

894PK

895PK

Part No. A25288 - 12-04-07 Rev. A

890 SERIES - 2-1/4 H.P. ROUTERS

Série 890 - Toupies de 2-1/4 H.P.

Serie 890 - Rebajadoras de 2-1/4 H.P.

www.deltaportercable.com

INSTRUCTIVO DE OPERACIÓN, CENTROS

DE SERVICIO Y PÓLIZA DE GARANTÍA.

LÉASE ESTE INSTRUCTIVO

ANTES DE USAR EL PRODUCTO.

Summary of content (7 pages)

PAGE 1
b) c) d) 890 SERIES - 2-1/4 H.P. ROUTERS e) Série 890 - Toupies de 2-1/4 H.P. f) Serie 890 - Rebajadoras de 2-1/4 H.P. g) 2 5) rect power tool will do the job better and safer at the rate for which it was designed. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools.
PAGE 2
C C D B A A A Fig. 1 A B Fig. 3 Fig. 2 Fig. 4A H A E F O B K G I C A Fig. 4B T J L S Fig. 5 N M R K Fig. 6 T A A S Fig. C1 B P Fig. 7 A Align the rack and pin (C) Fig. 1 of the motor with the grooves in the base. Pull the lever (B) Fig. 1, and lower the motor into the base. 3. Close the clamp (A). PLUNGE BASE 1. Open the clamp (I) FIg. 5 and set the motor in the base. 2. Align the rack and pin (C) Fig. 1 of the motor with the grooves in the base.
PAGE 3
COMPLETE STOP before putting the tool down. NOTE: For convenient debris collection, you can attach a shop vac to the GripVac® unit by placing the hose on the GripVac handle Fig. 17. VARIABLE SPEED CONTROL (ALL UNITS) This router is equipped with a variable speed control (A) Fig. 10 with an infinite number of speeds between 10,000 and 23,000 RPM. Adjust the speed by turning the speed control knob (A). In low and medium speed operation, the speed control prevents the motor speed from decreasing.
PAGE 4
5) Réparation a) Faire réparer l’outil électrique par un réparateur professionnel en n’utilisant que despièces de rechange identiques. Cela permettra de maintenir une utilisation sécuritaire de l’outil électrique. Règles de sécurité spécifique • Tenir l’outil par sa surface de prise isolée dans une situation où l’outil de coupe peut entrer en contact avec un câblage caché ou avec son propre cordon d’alimentation.
PAGE 5
réparations. Un démarrage accidentel peut provoquer des blessures. 1. Utilisez une clef à six pans de 8 mm (5/16 po.) pour desserrer la vis située dans la poignée (A) Fig. 14. Enlevez la poignée (A) de la base de toupie. Économiser la poignée et la vis pour renverser le procédé. 2. Retirez le bouchon en plastique de l'orifice d'évacuation de la poussière (B) Fig. 12. 3. Rétractez des vis (B) Fig 17 et enlevez la sous-base (A). 4.
PAGE 6
• Utilice abrazaderas u otra forma práctica para asegurar y sostener la pieza de trabajo sobre una plataforma estable. Sostener el trabajo con la mano o contra el cuerpo no brinda la estabilidad requerida y puede llevar a la pérdida del control. • Cortes de metal con rebajadora: Si usa una rebajadora para los cortes de metal, limpie la herramienta con frecuencia.
PAGE 7
(K) y en el agujero roscado del GripVac. Ponga la base de la rebajadora en posición invertida y coloque el deflector de polvo (E), Figs. 14 y 18, en la parte inferior de la base de la rebajadora, alineando las tres lengüetas de plástico ubicadas en el deflector con los tres recesos de la base. Alinee el prolongado de la parte (B) Fig. 16 de deflector con el asidero de GripVac. El deflector estará al ras con la parte inferior de la base de la rebajadora. 8.