ESPAÑOL: PÁGINA 25 FRANÇAIS: PAGE 49 Instruction manual Single Stage Oillube Compressor MODEL CPLC7060V To learn more about Porter-Cable visit our website at: http://www.porter-cable.com ® IMPORTANT Please make certain that the person who is to use this equipment carefully reads and understands these instructions before starting operations. The Model and Serial No. plate is located on the frame. Record these numbers in the spaces below and retain for future reference. Model No.
SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these sections. indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
IMPORTANT SAFETY INSTRUCTIONS (cont’d) SAVE THESE INSTRUCTIONS IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. HAZARD RISK OF EXPLOSION OR FIRE WHAT CAN HAPPEN HOW TO PREVENT IT IT IS NORMAL FOR ELECTRICAL CONTACTS WITHIN THE MOTOR AND PRESSURE SWITCH TO SPARK.
IMPORTANT SAFETY INSTRUCTIONS (cont’d) RISK FROM FLYING OBJECTS WHAT CAN HAPPEN HOW TO PREVENT IT THE COMPRESSED AIR STREAM CAN CAUSE SOFT TISSUE DAMAGE TO EXPOSED SKIN AND CAN PROPEL DIRT, CHIPS, LOOSE PARTICLES AND SMALL OBJECTS AT HIGH SPEED, RESULTING IN PROPERTY DAMAGE OR PERSONAL INJURY. ALWAYS WEAR ANSI Z87.1 APPROVED SAFETY GLASSES WITH SIDE SHIELDS WHEN USING THE COMPRESSOR. NEVER POINT ANY NOZZLE OR SPRAYER TOWARD ANY PART OF THE BODY OR AT OTHER PEOPLE OR ANIMALS.
IMPORTANT SAFETY INSTRUCTIONS (cont’d) RISK FROM MOVING PARTS WHAT CAN HAPPEN HOW TO PREVENT IT MOVING PARTS SUCH AS THE PULLEY, FLYWHEEL AND BELT CAN CAUSE SERIOUS INJURY IF THEY COME INTO CONTACT WITH YOU OR YOUR CLOTHING. ATTEMPTING TO OPERATE COMPRESSOR WITH DAMAGED OR MISSING PARTS OR ATTEMPTING TO REPAIR COMPRESSOR WITH PROTECTIVE SHROUDS REMOVED CAN EXPOSE YOU TO MOVING PARTS AND CAN RESULT IN SERIOUS INJURY. NEVER OPERATE THE COMPRESSOR WITH GUARDS OR COVERS WHICH ARE DAMAGED OR REMOVED.
GLOSSARY Become familiar with these terms before operating the unit. CFM: Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measure of air delivery. PSIG: Pounds per square inch gauge; a unit of measure of pressure. ASME: American Society of Mechanical Engineers; made, tested, inspected and registered to meet the standards of the ASME.
ASSEMBLY Tools Required for Assembly 1 - 9/16” socket or open end wrench Electric drill Unpacking 1. Remove all packaging. It may be necessary to brace or support one side of the outfit when removing the pallet because the air compressor will have a tendency to tip. 2. Remove and discard the (4) screws and washers holding the compressor to the pallet. With the help of another person carefully remove air compressor from pallet and place on a level surface. 3.
INSTALLATION Location of the Air Compressor • Locate the air compressor in a clean, dry, and well ventilated area. • Located the air compressor at least 12" away from the wall or other obstructions that will interfere with the flow of air. Locate the air compressor as close to the main power supply as possible to avoid using long lengths of electrical wiring. Long lengths of electrical wiring could cause power loss to the motor.
Wiring Instructions Improper electrical installation of this product may void its warranty and your fire insurance. Have circuit wiring performed by qualified personnel such as a licensed electricians who is familiar with the current national electrical code and any prevailing local electrical codes. RISK OF ELECTRICAL SHOCK. Improper electrical grounding can result in electrical shock.
Air Distribution System Plastic or PVC pipe is not designed for use with compressed air. Regardless of its indicated pressure rating, plastic pipe can burst from air pressure. Use only metal pipe for air distribution lines. The next figure represents a typical air distribution system. The following are tips to remember when setting up the air compressor’s air distribution system. ● Use pipe that is the same size as the air tank outlet. Piping that is too small will restrict the flow of air.
OPERATION Know Your Air Compressor READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Description of Operation Become familiar with these controls before operating the unit. On/Auto/Off Switch: Turn this switch ON to provide automatic power to the pressure switch and OFF to Pressure Switch remove power at the end of each use.
Air Intake Filter (not shown) This filter is designed to clean air coming into the pump. This filter must always be clean and ventilation openings free from obstructions. See "Maintenance". How to Use Your Unit How to Stop: 1. Set the On/Auto/Off lever to “OFF”. Before Starting Break-in Procedure Serious damage may result if the following break-in instructions are not closely followed.
MAINTENANCE Customer Responsibilities Before each use Check Safety Valve Daily or after each use Every 8 hours Every 40 hours Every 100 hours Every 160 hours Yearly ● Drain Tank ● ● ● Oil Leaks Check Oil ● Change Oil Unusual Noise and/or Vibration ● ●1 Air Filter Drive Belt ● Condition Motor Pulley/Flywheel alignment ● Air compressor pump intake and exhaust valves Inspect air lines and fittings for leaks ● ● 1- more frequent in dusty or humid conditions Unit cycles automatically when p
To Drain Tank 1. 2. 3. 4. 5. 6. 7. Set the On/Auto/Off lever to “OFF”. Close the globe valve. Remove the air tool or accessory. Open the globe valve and allow the air to slowly bleed from the air tank until tank pressure is approximately 20 psi. Close the globe valve. Drain water from air tank by opening drain valve (counter-clockwise) on bottom of tank. Water will condense in the air tank. If not drained, water will corrode and weaken the air tank causing a risk of air tank rupture.
A dirty air filter will not allow the compressor pump to operate at full capacity. Before you use the compressor pump, check the air filter to be sure it is clean and in place. If it is dirty, replace it with a new filter. On some models,the filter may be removed by using a pair of needle nose pliers or a screwdriver. Pull or pry out the old filter and carefully clean the filter area. Push in the new air filter.
SERVICE AND ADJUSTMENTS Unit cycles automatically when power is on. When doing Maintenance, you may be exposed to voltage sources, compressed air or moving parts. Personal injuries can occur. Before performing any Maintenance or repair, unplug the compressor and bleed off all air pressure. ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN. ● ● ● Before servicing: Unplug or disconnect electrical supply to the air compressor. Bleed tank of pressure.
Motor This motor has a manual thermal overload protector. If the motor overheats for any reason, the overload protector will shut off the motor. The motor must be allowed to cool down before restarting. To restart: 1. Place the On/Auto/Off lever in the Off position. 2. Allow the motor to cool. 3. Depress the red reset button on the motor. 4. Place the On/Auto/Off lever in the On/Auto postion to restart the motor.
STORAGE Before you store the air compressor, make sure you do the following: 1. Review the "Maintenance" section on the preceding pages and perform scheduled maintenance as necessary. 2. Set the On/Auto/Off lever to “OFF”. 3. Close the globe valve. 4. Remove the air tool or accessory. 5. Open the globe valve and allow the air to slowly bleed from the air tank until tank pressure is approximately 20 psi. 6. Drain water from air tank by opening drain valve (counter-clockwise) on bottom of tank.
TROUBLESHOOTING Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or compressed air sources. Personal injury may occur. Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressure. PROBLEM CAUSE Excessive tank pres- Pressure switch does sure - safety valve not shut off motor when pops off. compressor reaches “cut-out” pressure. Pressure switch “cutout” too high.
PROBLEM Knocking Noise. Compressor is not supplying enough air to operate accessories. CAUSE CORRECTION Possible defect in safety valve. Operate safety valve manually by pulling on ring. If valve still leaks, it should be replaced. Defective check valve. Remove and clean, or replace. Loose pulley Tighten pulley set screw, 70-80 in.-lbs. Loose flywheel Tighten flywheel screw, 15-20 ft.-lbs. Compressor mounting screws loose Tighten mounting screws, 15-20 ft.-lbs.
PROBLEM Motor will not run. CORRECTION CAUSE Motor overload protection switch has tripped Let motor cool off and overload switch will automatically reset. Tank pressure exceeds pressure switch “cut-in” pressure. Motor will start automatically when tank pressure drops below “cut-in” pressure of pressure switch. Extension cord is wrong length or gauge. Check for proper gauge wire and cord length. Check valve stuck open. Remove and clean, or replace. Loose electrical connections.
PROBLEM CAUSE CORRECTION Restricted air intake Dirty air filter. Clean or replace. See Air Filter paragraph in the Maintenance section. Excessive belt wear Loose belt. Loosen wingnut and then tighten wingnut until it contacts the washer, plus one turn. Tight belt. Loosen wingnut and then tighten wingnut until it contacts the washer, plus one turn. Loose pulley. Have checked by a Trained Service Technician. Pulley misalignment.
NOTES 23 - ENG D23269
LIMITED WARRANTY PORTER-CABLE CORPORATION warrants to the original purchaser that each new air compressor and service part is free from defects in material and workmanship and agrees to repair or replace under this warranty any defective product or part as follows from the original date of purchase. 5 YEARS – Limited warranty on 2-stage oil-free air compressor pumps that operate at 1725 RPM and 1 year limited warranty on all other parts.
