0 IN. (254 mm) JOBSITE TABLE SAW scie circulaire de 254 mm (10 po) sur le lieu de travail sierra de mesa de 254 mm (10 pulg.) para la obra Instruction Manual Manuel d’instructions Manual de instrucciones www.portercable.com INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.
Table of contents SECTION PAGE Product Specifications..................................................................................................................... 2 SafEty Guidelines - Definitions ...................................................................................................... 3 POWeR TOOL safety ............................................................................................................................. 4 tABLE SAW Safety ...............................
SAVE THESE INSTRUCTIONS safety guidelines - definitions WARNING ICONS Your power tool and its Instruction Manual may contain “WARNING ICONS” (a picture symbol intended to alert you to and/or instruct you how to avoid a potentially hazardous condition). Understanding and heeding these symbols will help you operate your tool better and safer. Shown below are some of the symbols you may see. SAFETY ALERT: Precautions that involve your safety.
power tool safety GENERAL SAFETY INSTRUCTIONS BEFORE USING THIS POWER TOOL Safety is a combination of common sense, staying alert and knowing how to use your power tool. ! ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. 11. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
power tool safety 24. DO NOT operate the tool if you are under the influence of any drugs, alcohol or medicationn that could affect your ability to use the tool properly. moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. 25. Dust generated from certain materials can be hazardous to your health. Always operate saw in well-ventilated area and provide for proper dust removal. 20.
Table SAW safety 13. AVOID KICKBACKS (work thrown back towards you) by keeping the blade sharp, the rip fence parallel to the saw blade and by keeping the riving knife, anti-kickback pawls and guards in place, aligned and functioning. Do not release work before passing it completely beyond the saw blade. Do not rip work that is twisted, warped or does not have a straight edge to guide it along the fence. 1. ALWAYS USE SAW BLADE GUARD, riving knife and anti-kickback pawls for every through–sawing operation.
Table SAW safety c. Keep saw blade guard assembly, riving knife and antikickback assembly in place and operating properly. If anti-kickback assembly is not operational, return your unit to the nearest authorized service center for repair. The riving knife must be in alignment with the saw blade and the anti-kickback assembly must stop a kickback once it has started. Check their action before ripping by pushing the wood under the antikickback assembly.
ELECTRICAL REQUIREMENTS AND SAFETY Use a separate electrical circuit for your tool. This circuit must not be less than #14 wire and should be protected with a 15 Amp time delay fuse. Before connecting the motor to the power line, make sure the switch is in the off position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the motor.
The adapter (Fig. 2) has a rigid lug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded receptacle box. ! CAUTION In all cases, make certain the receptacle is properly grounded. If you are not sure, have a qualified electrician check the receptacle. Fig. 1 Three-Pronged Plug Grounding Prong Properly Grounded Three-Pronged Receptacle Fig. 2 Grounding Lug Make sure this is connected to a known ground.
TOOLS NEEDED FOR ASSEMBLY Supplied Not Supplied Blade wrench Flat bladed screwdriver CARTON CONTENTS UNPACKING AND CHECKING CONTENTS Carefully unpack the table saw and all its parts, and compare against the list below and the illustration on the next page. With the help of an assistant place the saw on a secure surface and examine it carefully.
UNPACKING YOUR JOBSITE TABLE SAW A B F E C G J H K P D I L M N Q O R S T U V 11
kNOW YOUR JOBSITE TABLE SAW Blade guard Anti-kickback pawls Miter gauge Side table extension Overload reset button Blade tilting handwheel Rip fence storage Stand handles ON/OFF switch with key Blade elevation handwheel Adjustable foot pad Blade bevel lock handle Foot pedal Stand Riving knife Rip fence Table insert Push stick storage Miter gauge storage Rear outfeed support Dust port Blade guard storage Power cord storage Mounting hole 12
gLOSSARY OF TERMS ANTI-KICKBACK PAWLS – Prevents the workpiece from being kicked upward or back toward the front of the table saw by the spinning blade. NON-THROUGH SAWING - Refers to any cut that does not completely cut through the workpiece. ARBOR – The shaft on which the blade or dado is mounted. OVERLOAD RESET SWITCH – Protects the motor if it overloads during operation, provides a way to restart the saw. BEVEL CUT – An angle cut made through the face of the workpiece.
assembly and adjustments Estimated Assembly Time: 45 - 60 Minutes. Fig. A-1 ! WARNING For your safety, never connect plug to power source receptacle until all assembly and adjustment steps are all complete, and you have read and understood the safety instructions. 7 4 5 6 ASSEMBLING THE STAND (FIG. A, A-1, A-2) Assembling the wheels (Fig. A) 1. Bag "S, T" _ Attach one wheel to one side of the lower leg using the hex bolt (1), the two flat washers (2), the sleeve (3) and the nut (4), as shown in Fig. A.
SETTING UP THE STAND (FIG. B, B-1) 1. Lift up the stand to its vertical position, as shown in step 1 of Fig. B. 2. Unfold the stand by stepping on the foot pedal (1) to release the locking treadle hook (2), and press down on stand handle until the stand is in its lowest position. NOTE: You should hear a click when locked in place. Fig. C 4 5 1 3 2 Fig. B NOTE: Before using the saw, verify that the table saw is securely locked in position. 1 FOLDING THE STAND (FIG. B-1, D) 1.
ADJUSTING THE TABLE INSERT (FIG. F) Push stick storage (Fig. H) A storage holder for the push stick (1) is located on the left side of the saw housing. ! WARNING To avoid serious injury, the table insert (2) must be level with the table. If the table insert is not flush with the table, adjust the four bolts (1) with a 4 mm hex wrench until it is parallel with the table. 1. Store the push stick (1) by hanging it on the holders (2) through the holes (3) of the push stick (1). Fig.
Anti-kickback pawls storage (Fig. J) Storage for the anti-kickback pawls (1) is located on the right side of the saw housing. Extra saw blade and blade wrenches storage (Fig. L) 1. Loosen and remove the knob (1) on the right side of the saw housing. 2. Place blade wrenches (2), extra blades (not included) onto the arbor. Replace the knob and tighten. 1.
Fig. N Fig. P 3 4 Dimple End 4 1 1 2 3 2 6 5 1 5 4. Insert the located tubes (2) into the two extension tube brackets under the table (7). (Fig. Q) 5. Snap two plastic stops (3) over the end of the tubes (2). Make sure the locating pin in the location seats fit into the matching holes in the tubes. (Fig. Q) NOTE: The slanted top of the rear outfeed support (1) MUST be facing the back of the saw as shown in Fig. Q. INSTALLING THE BLADE TILTING HANDWHEEL (FIG.
REMOVING THE BLADE (FIG. R, T) 2. Remove the arbor nut (3) and outer blade flange (4). (Fig. S) NOTE: Leave the plastic protective strip around the saw blade at this time. Remove before using the saw for the first time. Fig. S ! 6 5 4 ! To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is disconnected from the power source outlet. 1. Remove the table insert (1) by inserting your finger into the opening (2) and pulling up.
Fig. U BLADE PARALLEL TO THE MITER GAUGE GROOVE (FIG. W) 90° 2 45° ! This adjustment was made at the factory, but it must be rechecked and adjusted if necessary. ! Fig. V 3 1. Remove the safety switch key and unplug the saw. 2. Remove the blade guard for this procedure but reinstall and realign after adjustment. 3. Raise the blade to the highest position and set at the 0° angle (90° straight up). 4.
ADDITIONAL BLADE ADJUSTMENTS (FIG. X) 1. Loosen the two alignment bolts (1) clockwise, located on the underside of the table at the front of the saw a half turn with a 5 mm hex wrench. 2. Carefully move the trunnion (2) toward the right or left side until the blade is parallel to the miter gauge slot, and then securely tighten the two bolts counterclockwise. 3.
• This adjustment was made at the factory, but it should be rechecked and adjusted if necessary. Fig. AA 5 1. Remove the table insert and raise the blade to the maximum height with the blade elevation handwheel. 2. Remove the blade guard and anti-kickback pawls assembly after first time riving knife installation. 3. Adjust the blade to the 0° vertical position by unlocking the blade bevel lock handle and turning the blade tilting handwheel counterclockwise, and then lock into position. 4.
Fig. DD 2. Raise the riving knife (1) to its highest position (through cut position). Take the anti-kickback pawls assembly and lift up the locking lever (2) located on top. (Fig. BB) 3. Place the front of assembly into slot (3) and push down, making sure the assembly is engaged in the slots. Push down on the locking lever (2) to lock. (Fig. BB, CC) NOTE: Make sure the anti-kickback pawls assembly is locked in position before operating saw. 5 Press Down 5 4 Fig. BB 2 Loosen 8 3 1 6 1 7 Fig.
AVOID KICKBACKS (FIG. FF) To avoid kickback (having the work thrown violently back toward you), keep the blade sharp, keep the rip fence parallel to the saw blade and keep the riving knife, blade guard and anti-kickback pawls in place, aligned and functioning. Do not release the work before passing it completely beyond the saw blade. Do not rip work that is twisted, warped or does not have a straight edge to guide it along the fence. Do not attempt to back out of a cut with the blade running.
TABLE EXTENSION SCALE POINTER (FIG. KK) The table extension scale pointer (1) should be at 16 in. (406.4 mm) on the scale when the extension is in the closed position. If not, loosen the holding screw (2), position the pointer over 16 in. (406.4 mm) and retighten the screw. 5. If fence is loose when the handle is in the locked (downward) position, do the following: • Move the handle (2) upward and turn the adjusting nut (5) clockwise using a 10 mm wrench until the rear clamp is snug.
OPERATION BASIC SAW OPERATIONS Fig. NN RAISE THE BLADE (FIG. MM) To raise or lower the blade, turn the blade elevation handwheel (1) to the desired blade height, and then tighten the blade bevel lock handle (2) to maintain the desired blade angle. 2 1 Fig. MM 4 1 2 OVERLOAD PROTECTION (FIG. MM) This saw has an overload reset button (4) that resets the motor after it shuts off due to overloading or low voltage.
Fig. PP 1. Remove the miter gauge and store it in the “storage” compartment in the base of the saw. 2. Secure the rip fence to the table. 3. Raise the blade so it is about 1/8 in. higher than the top of the workpiece. 4. Place the workpiece flat on the table and against the fence. Keep the workpiece away from the blade. 5. Turn the saw ON and wait for the blade to come to full speed. 6.
MAKE A FEATHERBOARD (FIG. SS) Select a solid piece of lumber approximately 3/4 in. (19 mm) thick, 4 in. (101.6 mm) wide and 18 in. (457.2 mm) long. To make a featherboard, cut one end of the lumber at 60 degrees, then cut 8 in. (203.2 mm) long slots 1/4 in. (6.4 mm) apart on the angled end. 8. Continue pushing the workpiece (4) with the push stick (3) or push block (6-Fig. RR) until it passes through the blade guard and clears the rear of the table. (Fig. QQ) 9.
Fig. VV WARNING Make sure the screw heads do not stick out from the bottom of the base, they must be flush or recessed. The bottom must be flat and smooth enough to rest on the saw table without rocking. 12 in. 3/8 in. thick plywood base 3/8 in. 2-1/2 in. 5-1/2 in. Fig. UU 5-1/2 in. 3/8 in. 21 in. The edge must be parallel with the face in. in. ply har dw wo od ! 1-3/4 in. 3/4 MAKE A PUSH BLOCK (FIG. VV) Making the base: • Start with a 3/8 in. (9.5 mm) plywood at least 5-1/2 in. (139.
Fig. WW Fig. YY 3 2 1 1 3 2 USING THE WOOD FACING ON THE MITER GAUGE (FIG. XX) Slots are provided in the miter gauge for attaching an auxiliary facing (1) to make it easier to cut very long or short pieces. Select a suitable piece of smooth wood, drill two holes through it and attach it to the miter gauge with screws. Make sure the facing does not interfere with the proper operation of the saw blade guard.
Fig. aa 3 4. Mount the auxiliary fence (4) with C-clamps. 5. Use the push block (2) to move the workpiece. NOTE: Mount the featherboard to table as shown, so the leading edges of featherboard will help workpiece complete cutting. 1 2 Fig. cc USING THE WOOD FACING ON THE RIP FENCE (FIG. bb) When performing some special cutting operations, you can add a wood facing to either side of the rip fence (2). 1. Use a smooth straight 3/4 in. (19 mm) thick wood board (1) that is as long as the rip fence. 2.
knife when using a dado blade. Always use caution when operating a dado blade. 6. Use only the correct number of round outside blades and inside chippers as shown in the dado set’s instruction manual. Blade or chipper must not exceed 1/2 inch (12.7 mm). 7. Check saw to ensure that the dado will not strike the housing, insert, or motor when in operation. Fig.
MAINTENANCE MAINTAINING YOUR TABLE SAW LUBRICATION Ball bearings in the table saw are packed with grease at the factory and require no further lubrication. GENERAL MAINTENANCE ! WARNING REPLACING THE CARBON BRUSHES (FIG. ff) ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT: • ANSI Z87.1 eye protection (CAN/CSA Z94.3), • ANSI S12.6 (S3.
Troubleshooting guide ! WARNING To avoid injury from an accidental start, turn the switch OFF and always remove the plug from the power source before making any adjustments. REPLACEMENT PARTS Use only identical replacement parts. For a parts list or to order parts, visit our service website at www.portercable. com. You can also order parts from your nearest Porter-Cable Factory Service Center or Porter-Cable Authorized Warranty Service Center. Or, you can call our Customer Care Center at (888) 609-9779.
PROBLEM Material kicked back from blade. POSSIBLE CAUSES 1. Rip fence out of adjustment. 2. Riving knife not aligned with blade. 3. Feeding stock without rip fence. 4. Riving knife not in place. 5. Dull blade. 6. The operator letting go of material before it is past saw blade. 7. Blade bevel lock handle is not tight. CORRECTIVE ACTION 1. 2. 3. 4. 5. 6. Align rip fence with miter gauge slot. Align riving knife with blade. Install and use rip fence. Install and use riving knife (with guard). Replace blade.
accessories and attachments AVAILABLE ACCESSORIES ! ! WARNING Do not use any accessory unless you have completely read the Instruction Manual for that accessory. WARNING Since accessories, other than those offered by PorterCable, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only Porter-Cable recommended accessories should be used with this product.
PUSH STICK PATTERN Push stick construction • Use good quality plywood or solid wood • Use 1/2 in. (13 mm) or 3/4 in. (19 mm) material • Push stick MUST be thinner than the width of material being cut (40 0m m) Drill Hole for Hanging 15 -3/ 4i n. Notch for Prevent Hand from Slipping Cut Here to Push 1/2 in. (13 mm) Wood Cut Here to Push 3/4 in.
parts list 10 IN. (254 mm) JOBSITE TABLE SAW parts list for jobsite table saw-A ID. NO. Description Size Q’ty ID. NO. Description Size 0901 BUSH 1 3315 WORM 08VH CORD CLAMP 09XJ 0K8C CR. RE. COUNT HD. TAPPING SCREW M4*18-10 4 1 0K9T HEX. HD. TAPPING SCREW M5*16-16 4 1 0K9U HEX. HD. TAPPING SCREW M5*16-25 4 COMPRESSION SPRING 1 0KA0 CR.RE. PAN HD. TAPPING SCREW M5*12-20 4 0B9M STRAP 1 0KA4 CR.RE. PAN HD. TAPPING SCREW M4*16-16 2 0BAC SET NUT 1 0KB3 CR.RE. PAN HD.
parts list 10 IN. (254 mm) JOBSITE TABLE SAW parts list for jobsite table saw-B ID NO. Description Size 20XY HEX. SOCKET HD.CAP SCREW M6*1.0-20 Q’ty ID NO. 4 2YRK 21CH CR.RE. PAN HD. SCREW & WASHER M5*0.8-10 1 21CX FOLLOWER PLATE 1 262S POWER CORD CLAMP 2 275R LOCATION SEAT 27JR HEX. SOC.
10 IN.
10 IN. (254 mm) JOBSITE TABLE SAW PARTS LIST & Schematic FOR STAND ID.NO. 0J4R 0J4W 0JP7 0JPR 0JQ0 0JQE 0K71 0K76 0K8X 0KD3 0KEB 0KEC 0KMY 0KQH 0KQX 0KQY 0KQZ 0WUB 10LF 2HDS 2GEP 2QM7 2UYX 2X16 2X34 2XGE 2YHN 2Z51 2Z8P 312F 34V1 3E4Y 3E58 3E59 Description FLAT WASHER FLAT WASHER HEX. HD. BOLT HEX. HD. BOLT HEX. HD. BOLT HEX. HD. BOLT CR.-RE. TRUSS HD. SCREW CR.-RE. TRUSS HD. SCREW CR. RE. TRUSS HD. TAPPING SCREW CR. RE. PAN HD. SCREW CR. RE. PAN HD. SCREW CR. RE. PAN HD. SCREW HEX.
10 IN. (254 mm) JOBSITE TABLE SAW PARTS LIST & schematic FOR MOTOR ID. NO. 3235 0HV3 0HX9 0JEB 0JG7 0JX3 0KCP 0KTK 0QM2 0QQT 0QR0 2DW9 2RPP 2RPS 2RPY 2RPZ 2RQ0 2RQ3 2RRA 2RT8 2RWS 2RXC 3E3W Description CR.RE. PAN HD. SCREW & WASHER BALL BEARING NEEDLE BEARING C-RING PARALLEL KEY HEX. SOC. SET SCREW CR.RE.
NOTEs 43
WARRANTY THREE YEAR LIMITED WARRANTY PORTER-CABLE will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.portercable.com or call (888) 609-9779. This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others.