Use and Care Manual

Part No. N158523 FEB 12
Copyright © 2007, 2009, 2010, 2012 PORTER-CABLE
Air Compressor
Compresor de aire
Compresseur d’air
Instruction manual
Manuel d'instructions
Manual de'instrucciones
www.portercable.com
INSTRUCTIVO DE OPERACIÓN, CENTROS
DE SERVICIO Y PÓLIZA DE GARANTÍA.
LÉASE ESTE INSTRUCTIVO
ANTES DE USAR EL PRODUCTO.
Maintenance-free pump
La pompe sans entretien
La bomba sin mantenimiento
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and understand.
This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT
PROBLEMS. To help you recognize this information, we use the symbols below. Please
read the manual and pay attention to these symbols.
Indicates an imminently
hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a potentially
hazardous situation which, if not avoided,
may result in minor or moderate injury.
Indicates a potentially
hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a practice not
related to personal injury which, if not
avoided, may result in property damage.
IMPORTANT SAFETY INSTRUCTIONS
This product contains chemicals known to the State of California to
cause cancer, and birth defects or other reproductive harm. Wash hands after handling.
Some dust contains chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm such as asbestos and lead in lead based
paint.
To reduce the risk of injury, read the instruction manual.
SAVE THESE INSTRUCTIONS
HAZARD
RISK OF EXPLOSION OR FIRE
WHAT CAN HAPPEN HOW TO PREVENT IT
• Itisnormalforelectricalcontactswithin
the motor and pressure switch to spark.
• Always operate the compressor in a
well ventilated area free of combustible
materials, gasoline, or solvent vapors.
• Ifelectricalsparksfromcompressorcome
into contact with flammable vapors, they
may ignite, causing fire or explosion.
• If spraying flammable materials, locate
compressor at least 20' (6.1 m) away
from spray area. An additional length of
air hose may be required.
• Store flammable materials in a secure
location away from compressor.
• Restricting any of the compressor
ventilation openings will cause serious
overheating and could cause fire.
• Neverplaceobjectsagainstorontopof
compressor.
• Operatecompressorinanopenareaat
least 12" (30.5 cm) away from any wall or
obstruction that would restrict the flow of
fresh air to the ventilation openings.
• Operatecompressorinaclean,drywell
ventilated area. Do not operate unit in
any confined area. Store indoors.
• Unattended operation of this product
could result in personal injury or property
damage. To reduce the risk of fire, do
not allow the compressor to operate
unattended.
• Always remain in attendance with the
product when it is operating.
• Alwaysturnoffandunplugunitwhennot
in use.
HAZARD
RISK TO BREATHING (ASPHYXIATION)
WHAT CAN HAPPEN HOW TO PREVENT IT
• The compressed air directly from your
compressor is not safe for breathing. The
air stream may contain carbon monoxide,
toxic vapors, or solid particles from the air
tank. Breathing these contaminants can
cause serious injury or death.
• Neveruseairobtaineddirectlyfromthe
compressor to supply air for human
consumption. The compressor is not
equipped with suitable filters and
in-line safety equipment for human
consumption.
• Exposuretochemicalsindustcreatedby
power sanding, sawing, grinding, drilling,
and other construction activities may be
harmful.
• Sprayed materials such as paint, paint
solvents, paint remover, insecticides,
weed killers, may contain harmful vapors
and poisons.
• Work in an area with good cross
ventilation. Read and follow the safety
instructions provided on the label or
safety data sheets for the materials you
are spraying. Always use certified safety
equipment: NIOSH/OSHA respiratory
protection or properly fit ting face mask
designed for use with your specific
application.
HAZARD
RISK OF BURSTING
Air Tank: On February 26, 2002, the U.S. Consumer Product Safety Commission
published Release # 02-108 concerning air compressor tank safety:
Air compressor receiver tanks do not have an infinite life. Tank life is dependent upon
several factors, some of which include operating conditions, ambient conditions, proper
installations, field modifications, and the level of maintenance. The exact effect of these
factors on air receiver life is difficult to predict.
If proper maintenance procedures are not followed, internal corrosion to the inner wall of
the air receiver tank can cause the air tank to unexpectedly rupture allowing pressurized
air to suddenly and forcefully escape, posing risk of injury to consumers.
Your compressor air tank must be removed from service by the end of the year shown on
your tank warning label.
The following conditions could lead to a weakening of the air tank, and result in a violent
air tank explosion:
WHAT CAN HAPPEN HOW TO PREVENT IT
• Failuretoproperlydraincondensedwater
from air tank, causing rust and thinning of
the steel air tank.
• Drain air tank daily or after each use.
If air tank develops a leak, replace it
immediately with a new air tank or
replace the entire compressor.
• Modificationsorattemptedrepairstothe
air tank.
• Never drill into, weld, or make any
modifications to the air tank or its
attachments. Never attempt to repair a
damaged or leaking air tank. Replace
with a new air tank.
• Unauthorizedmodificationstothesafety
valve or any other components which
control air tank pressure.
• The air tank is designed to withstand
specific operating pressures. Never make
adjustments or parts substitutions to
alter the factory set operating pressures.
Attachments & accessories:
• Exceedingthepressureratingofairtools,
spray guns, air operated accessories,
tires, and other inflatables can cause
them to explode or fly apart, and could
result in serious injury.
• Follow the equipment manufacturers
recommendation and never exceed the
maximum allowable pressure rating of
attachments. Never use compressor to
inflate small low pressure objects such
as children’s toys, footballs, basketballs,
etc.
Tires:
• Over inflation of tires could result in
serious injury and property damage.
• Usea tirepressuregauge tocheckthe
tires pressure before each use and while
inflating tires; see the tire sidewall for the
correct tire pressure.
NOTE: Air tanks, compressors and similar
equipment used to inflate tires can fill
small tires very rapidly. Adjust pressure
regulator on air supply to no more than
the rating of the tire pressure. Add air in
small increments and frequently use the
tire gauge to prevent over inflation.
HAZARD
RISK OF ELECTRICAL SHOCK
WHAT CAN HAPPEN HOW TO PREVENT IT
• Yourcompressorispoweredbyelectricity.
Like any other electrically powered
device, if it is not used properly it may
cause electric shock.
• Neveroperatethecompressoroutdoors
when it is raining or in wet conditions.
Never operate compressor with
protective covers removed or damaged.
• Repairs attempted by unqualified
personnel can result in serious injury or
death by electrocution.
• Any electrical wiring or repairs required
on this product should be performed
by authorized service center personnel
in accordance with national and local
electrical codes.
• Electrical Grounding: Failure to provide
adequate grounding to this product
could result in serious injury or death
from electrocution. Refer to Grounding
Instructions paragraph in the Installation
section.
• Make certain that the electrical circuit
to which the compressor is connected
provides proper electrical grounding,
correct voltage and adequate fuse
protection.
HAZARD
RISK FROM FLYING OBJECTS
WHAT CAN HAPPEN HOW TO PREVENT IT
• The compressed air stream can cause
soft tissue damage to exposed skin and
can propel dirt, chips, loose particles, and
small objects at high speed, resulting in
property damage or personal injury.
• Alwayswearcertifiedsafetyequipment:
ANSI Z87.1 eye protection (CAN/CSA
Z94.3) with side shields when using the
compressor.
• Neverpointanynozzleorsprayertoward
any part of the body or at other people or
animals.
• Always turn the compressor off and
bleed pressure from the air hose and
air tank before attempting maintenance,
attaching tools or accessories.
HAZARD
RISK OF HOT SURFACES
WHAT CAN HAPPEN HOW TO PREVENT IT
• Touching exposed metal such as the
compressor head, engine head, engine
exhaust or outlet tubes (J, Fig. 2), can
result in serious burns.
• Nevertouchanyexposedmetalpartson
compressor during or immediately after
operation. Compressor will remain hot
for several minutes after operation.
• Donotreacharoundprotectiveshrouds
or attempt maintenance until unit has
been allowed to cool.
HAZARD
RISK FROM MOVING PARTS
WHAT CAN HAPPEN HOW TO PREVENT IT
• Movingpartssuchasthepulley,flywheel,
and belt can cause serious injury if they
come into contact with you or your
clothing.
• Never operate the compressor with
guards or covers which are damaged or
removed.
• Keep your hair, clothing, and gloves
away from moving parts. Loose clothes,
jewelry, or long hair can be caught in
moving parts.
• Air vents may cover moving parts and
should be avoided as well.
• Attempting to operate compressor with
damaged or missing parts or attempting
to repair compressor with protective
shrouds removed can expose you to
moving parts and can result in serious
injury.
• Any repairs required on this product
should be performed by authorized
service center personnel.
HAZARD
RISK OF UNSAFE OPERATION
WHAT CAN HAPPEN HOW TO PREVENT IT
• Unsafe operation of your compressor
could lead to se ri ous in jury or death to
you or others.
• Review and understand all instructions
and warnings in this manual.
• Become familiar with the operation and
con trols of the air compressor.
• Keepoperatingareaclearofallpersons,
pets, and obstacles.
• Keep children away from the air
compressor at all times.
• Do not operate the product when
fatigued or under the influence of alcohol
or drugs. Stay alert at all times.
• Never defeat the safety features of this
prod uct.
• Equip area of operation with a fire
extinguisher.
• Do not operate machine with missing,
broken, or un au tho rized parts.
• Neverstandonthecompressor.
HAZARD
RISK OF FALLING
WHAT CAN HAPPEN HOW TO PREVENT IT
• A portable compressor can fall from a
table, workbench, or roof causing damage
to the compressor and could result in
serious injury or death to the operator.
• Always operate compressor in a stable
secure position to prevent accidental
movement of the unit. Never operate
compressor on a roof or other elevated
position. Use additional air hose to reach
high locations.
HAZARD
RISK FROM NOISE
WHAT CAN HAPPEN HOW TO PREVENT IT
• Under some conditions and duration
of use, noise from this product may
contribute to hearing loss.
• Always wear proper hearing protection
during use.
SAVE THESE INSTRUCTIONS
FOR FUTURE USE
SPECIFICATIONS
Model No. PCFP02003
Bore 1.875" (47.6 mm)
Stroke 1.250" (31.8 mm)
Voltage/Hz-Single Phase 120/60
Minimum Branch Circuit Requirement 15 amps
Fuse Type Time Delay
Air Tank Capacity 3.5 Gallon (13.25 liters)
Approximate Cut-in Pressure 105 psig
Approximate Cut-out Pressure 135 psig
SCFM @ 40 psig 3.1
SCFM @ 90 psig 2.0
Regulated Pressure Rating (Approximate) 3–150 psi
Quick Connect Type 1/4" (6.4 mm) Industrial
Refer to Glossary for abbreviations.
GLOSSARY
Become familiar with these terms before operating the unit.
CFM: Cubic feet per minute.
SCFM: Standard cubic feet per minute; a unit of measure of air delivery.
PSIG: Pounds per square inch gauge; a unit of measure of pressure.
Code Certification: Products that bear one or more of the following marks: UL
®
, CUL,
CULUS, ETL
®
, CETL, CETLUS, have been evaluated by OSHA certified independent safety
laboratories and meet the applicable Standards for Safety.
Cut-In Pressure: While the motoris off,air tank pressuredropsas youcontinue to use
youraccessory.Whenthetankpressuredropstoacertainlowerlevelthemotorwillrestart
automatically. The low pressure at which the motor automatically restarts is called "cut-in"
pressure.
Cut-Out Pressure: Whenanaircompressoristurnedonandbeginstorun,airpressurein
the air tank begins to build. It builds to a certain high pressure before the motor automati-
cally shuts off, protecting your air tank from pressure higher than its capacity. The high pres-
sure at which the motor shuts off is called "cut-out" pressure.
Branch Circuit: Circuit carrying electricity from electrical panel to outlet.
PCFP02003

Summary of content (7 pages)