User Manual
CONGRATULATIONS on your purchase
of a POSI LOCK gear and bearing puller.
Your POSI LOCK is engineered to
perform like no other puller can.
INSTRUCTIONS
Before each usage clean and lubricate the center
bolt threads. Use a good grade of high pressure
grease or graphite based lubricant.
Always use hand tools on gear pullers. Avoid the
use of power tools (impact wrenches, etc.) as they
can produce an undetermined amount of torque
and may exceed the stated maximum torque. is
will prolong the life of your threads.
To operate, grasp the puller with one hand and
turn the T-handle with the other. Continue
turning until the jaw opening is set to t over the
component being pulled. en turn the T-handle
in a clockwise direction to lock the jaws rmly onto
the component. (When using three jaw models,
make sure the center bolt is aligned with the center
of the sha before securing the handle.) Proceed
to tighten the center bolt to pull the component. If
necessary, the center bolt can be hit with a hammer
to aid in loosening the component.
NOTE: When only the inner bearing race is
remaining on the sha, clean the sha rst with
emery cloth. Next attach the jaws in the ball
groove. Tighten the T-handle as tight as possible
with a wrench to secure the jaws in the groove.
Tighten the center bolt to remove inner bearing
race. Should the jaws appear to be coming out of
the groove, loosen the center bolt and retighten the
T-handle. is may be necessary when the puller
is new, to get the cage to properly seat on the jaws.
Once seated, tightening the cage rmly the rst
time should be sucient.
CAUTION: Distortion of jaw head tube may
occur if bolt nut is continually forced against
jaw head tube. Bolt extensions are available
to eliminate this situation. Use tip protector
provided.
POSI LOCK® Gear and Bearing Pullers
INSTRUCTION & PARTS SHEET FOR ALL MODELS
IMPORTANT: READ CAREFULLY!!
MODELS, PART NUMBERS & SPECIFICATIONS
MODEL 102
1 Ton
3 Jaw
Reach: 2.25”
Spread: .25” - 3.25”
Weight: .7 lbs
1) Cage Assembly 10253
2) 2.25” Jaw - 3 Used 10254
3) Jaw Head Assembly 10255
4) Slotted Spring Pin 10256
5) T-Handle 10257
6) Center Bolt 10258
7) Snap Ring 10259
MODEL 104
5 Ton
3 Jaw
Reach: 4”
Spread: 0.5” - 5”
Weight: 4 lbs
Max. Torque:
40 ft./lb.
1) Cage Assembly 10453
2) 4” Jaw - 3 Used 10454
3) Jaw Head Assembly 10455
4) Pin Assembly 10456
5) T-Handle 10457
6) Center Bolt 10458
7) Snap Ring 10459
8) Tip Protector P4
MODEL 106
10 Ton
3 Jaw
Reach: 6”
Spread: .5” - 7”
Weight: 8 lbs
Max. Torque:
130 ft./lb.
1) Cage Assembly 10653
2) 6” Jaw - 3 Used 10654
3) Jaw Head Assembly 10655
4) Pin Assembly 10656
5) T-Handle 10657
6) Center Bolt 10658
7) Snap Ring 10659
8) Tip Protector P6
MODEL 108
17 Ton
3 Jaw
Reach: 8”
Spread: .75” - 12”
Weight: 14 lbs
Max. Torque:
220 ft./lb.
1) Cage Assembly 10853
2) 8” Jaw - 3 Used 10854
3) Jaw Head Assembly 10855
4) Pin Assembly 10856
5) T-Handle 10857
6) Center Bolt 10858
7) Snap Ring 110 59
8) Tip Protector P10
MODEL 110
20 Ton
3 Jaw
Reach: 9.67”
Spread: 1” - 15”
Weight: 16 lbs
Max. Torque:
275 ft./lb.
1) Cage Assembly 110 53
2) 10” Jaw - 3 Used 110 54
3) Jaw Head Assembly 110 55
4) Pin Assembly 110 56
5) T-Handle 110 57
6) Center Bolt 110 58
7) Snap Ring 110 59
8) Tip Protector P10
MODEL 113
30 Ton
3 Jaw
Reac h: 12”
Spread: 2.5” - 18”
Weight: 44 lbs
Max. Torque:
600 ft./lb.
1) Cage Assembly 113 53
2) 12” Jaw - 3 Used 1135 4
3) Jaw Head Assembly 113 55
4) Pin Assembly 113 56
5) T-Handle 113 57
6) Center Bolt 113 58
7) Snap Ring 113 59
8) Tip Protector P13/16
MODEL 116
40 Ton
3 Jaw
Reach: 14”
Spread: 3” - 25”
Weight: 68 lbs
Max. Torque:
850 ft./lb.
1) Cage Assembly 116 53
2) 14” Jaw - 3 Used 11654
3) Jaw Head Assembly 116 55
4) Pin Assembly 113 56
5) T-Handle 116 57
6) Center Bolt 116 58
7) Snap Ring 116 59
8) Tip Protector P13/16
2 Jaw Pullers 3 Jaw Pullers
MODEL 103
2 Ton
3 Jaw
Reach: 3”
Spread: .25” - 4.5”
Weight: 1.3 lbs
1) Cage Assembly 10353
2) 3” Jaw - 3 Used 10354
3) Jaw Head Assembly 10355
4) Slotted Spring Pin 10356
5) T-Handle 10357
6) Center Bolt 10358
7) Snap Ring 10359
MODEL 202
1 Ton
2 Jaw
Reach: 2.25”
Spread: .25” - 3.25”
Weight: .6 lbs
1) Cage Assembly 20253
2) 2.25” Jaw - 2 Used 10254
3) Jaw Head Assembly 20255
4) Slotted Spring Pin 10256
5) T-Handle 10257
6) Center Bolt 10258
7) Snap Ring 10259
MODEL 204
2 Ton
2 Jaw
Reach: 4”
Spread: 0.5” - 5”
Weight: 4 lbs
Max. Torque:
20 ft./lb.
1) Cage Assembly 20453
2) 4” Jaw - 2 Used 10454
3) Jaw Head Assembly 20455
4) Pin Assembly 10456
5) T-Handle 10457
6) Center Bolt 10458
7) Snap Ring 10459
8) Tip Protector P4
MODEL 206
6 Ton
2 Jaw
Reach: 6”
Spread: .5” - 7”
Weight: 7 lbs
Max. Torque:
75 ft./lb.
1) Cage Assembly 20653
2) 6” Jaw - 2 Used 10654
3) Jaw Head Assembly 20655
4) Pin Assembly 10656
5) T-Handle 10657
6) Center Bolt 10658
7) Snap Ring 10659
8) Tip Protector P6
MODEL 208
12 Ton
2 Jaw
Reach: 8”
Spread: .75” - 12”
Weight: 12 lbs
Max. Torque:
150 ft./lb.
1) Cage Assembly 20853
2) 8” Jaw - 2 Used 10854
3) Jaw Head Assembly 20855
4) Pin Assembly 110 56
5) T-Handle 110 57
6) Center Bolt 10858
7) Snap Ring 110 59
8) Tip Protector P10
MODEL 210
14 Ton
2 Jaw
Reach: 9.67”
Spread: 1” - 15”
Weight: 13 lbs
Max. Torque:
175 ft./lb.
1) Cage Assembly 21053
2) 10” Jaw - 2 Used 110 54
3) Jaw Head Assembly 21055
4) Pin Assembly 110 56
5) T-Handle 110 57
6) Center Bolt 110 58
7) Snap Ring 110 59
8) Tip Protector P10
MODEL 213
25 Ton
2 Jaw
Reac h: 12”
Spread: 2.5” - 18”
Weight: 38 lbs
Max. Torque:
475 ft./lb.
1) Cage Assembly 21353
2) 12” Jaw - 2 Used 1135 4
3) Jaw Head Assembly 21355
4) Pin Assembly 113 56
5) T-Handle 113 57
6) Center Bolt 113 58
7) Snap Ring 113 59
8) Tip Protector P13/16
MODEL 216
35 Ton
2 Jaw
Reach: 14”
Spread: 3” - 25”
Weight: 57 lbs
Max. Torque:
800 ft./lb.
1) Cage Assembly 21653
2) 14” Jaw - 2 Used 11654
3) Jaw Head Assembly 21655
4) Pin Assembly 113 56
5) T-Handle 116 57
6) Center Bolt 116 58
7) Snap Ring 116 59
8) Tip Protector P13/16
MODEL 203
2 Ton
2 Jaw
Reach: 3”
Spread: .25” - 4.25”
Weight: 1.2 lbs
1) Cage Assembly 20353
2) 3” Jaw - 2 Used 10354
3) Jaw Head Assembly 20355
4) Slotted Spring Pin 10356
5) T-Handle 10357
6) Center Bolt 10358
7) Snap Ring 10359
RIGHT WRONG
SPECIAL NOTE:
If bar must be inserted between jaws to keep
puller from turning, be sure bar is wedged
between the jaws and NOT THE THREADED
SHAFT. Wedging between the jaw and the sha
will cause stripping of the threads.