IMPORTANT MANUAL Do Not Throw Away OWNER'S MANUAL MODEL NUMBER: 96192001902 SNOW THROWER WARNING: Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. Always Wear Eye Protection During Operation 416804 09.20.07 SR Printed in U.S.A.
IMPORTANT Safe Operation Practices for Walk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.
6. When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine. 7. Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous. 8.
PARTS PACKED SEPARATELY IN CARTON 4
ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will familiarize you with the unit, which will assist you in assembly, operation and maintenance of the product. Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc.
ASSEMBLY / PRE-OPERATION INSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4) The traction drive control rod has the long loop on the end of the spring as shown. 1. Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown. 2. With top end of rod positioned under left side of control panel, push rod down and insert top end of rod into hole in drive control bracket. Secure with retainer spring. INSTALL AUGER CONTROL ROD (See Figs.
ASSEMBLY / PRE-OPERATION INSTALL DISCHARGE CHUTE / CHUTE ROTATOR HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotator head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower. 2. Position chute rotator head over chute bracket. If necessary, rotate chute assembly to align square and pin on underside of chute rotator head with holes in chute bracket. 3.
OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand their meaning.
OPERATION SPARK PLUG SAFETY IGNITION KEY AUGER CONTROL LEVER ENGINE OIL CAP WITH DIPSTICK GASOLINE FILLER CAP DISCHARGE CHUTE CONTROL LEVER DRIVE SPEED CONTROL LEVER CHUTE DEFLECTOR CHOKE CONTROL OIL DRAIN PLUG THROTTLE / ENGINE CONTROL DEFLECTOR REMOTE CONTROL LEVER TRACTION DRIVE CONTROL LEVER LH TURN TRIGGER DISCHARGE CHUTE RECOIL (AUXILIARY) STARTER HANDLE POWER CORD PLUG ELECTRIC START FUEL BUTTON SHUT-OFF VALVE PRIMER LIGHT CLEANOUT TOOL HANDLE KNOB MUFFLER NOTE: ITEMS ABOVE ARE SHOWN I
OPERATION The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your snow thrower or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. 00155 TO USE CHOKE CONTROL (See Fig. 13) The choke control is located on the engine. Use the choke control whenever you are starting a cold engine.
OPERATION TO THROW SNOW (See Fig. 15) The auger rotation is controlled by the auger control lever located on the right side handle. • Squeeze auger control lever to handle to engage the auger and throw snow. • Release the auger control lever to stop throwing snow. AUGER CONTROL LEVER • Squeeze traction drive control lever to handle to engage the drive system. • Release traction drive control lever to stop the forward or reverse movement of the snow thrower.
OPERATION BEFORE STARTING THE ENGINE ground surface. Adjust skid plates evenly to proper height for current surface conditions. For removal of snow in normal conditions, such as a paved driveway or sidewalk, place skid plates in the highest position (lowest scraper clearance) to give a 1/8" clearance between the scraper bar and the ground. Use a middle position if the surface to be cleared is uneven. NOTE: It is not recommended to operate the snow thrower over gravel or rocky surfaces.
OPERATION 6. When the engine starts, release the recoil starter handle and slowly move the choke control to the “OFF” position. Allow the engine to warm up for a few minutes. Engine will not develop full power until it has reached normal operating temperature. WARM START - RECOIL STARTER Follow the steps above, keeping the choke in the “OFF” position. DO NOT push the primer. TO START ENGINE • Be sure fuel shut-off valve is in the “OPEN” position. Your snow thrower engine is equipped with both a 120 Volt A.
MAINTENANCE GENERAL RECOMMENDATIONS The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your snow thrower. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.
MAINTENANCE • Oil will drain more freely when warm. • Catch oil in a suitable container. NOTE: The left side wheel may be removed from snow thrower for easier access to the oil drain plug and placement of a suitable container. The unit tilted, resting on the frame with the left wheel removed, will help drain any oil trapped inside the engine. (See “TO REMOVE WHEELS” in the Service and Adjustments section of this manual). 1. Remove safety ignition key and disconnect spark plug wire from spark plug.
SERVICE AND ADJUSTMENTS WARNING: To avoid serious injury, before performing any service or adjustments: 1. Be sure throttle is in STOP position. 2. Remove safety ignition key. 3. Make sure the augers and all moving parts have completely stopped. 4. Disconnect spark plug wire from spark plug and place wire where it cannot contact plug. SNOW THROWER 3. Align holes in impeller hub with holes in impeller shaft and install two (2) new 1/4-20 x 1-5/8" capscrew/shear bolts.
SERVICE AND ADJUSTMENTS be replaced. It is recommended that the belt(s) be replaced by a qualified service center. NOTE: It is recommended that both the auger and traction drive belt be replaced at the same time. The V-belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer (OEM) belts available from your nearest dealer. Using other than OEM belts can cause personal injury or damage to the snow thrower.
SERVICE AND ADJUSTMENTS KLIK PIN (INSTALL IN OUTER HOLE OF AXLE ONLY) CARBURETOR Your carburetor is not adjustable. Engine performance should not be affected at altitudes up to 7,000 feet (2,134 meters). If your engine does not operate properly due to suspected carburetor problems, take your snow thrower to a qualified service center. OUTER HOLE ENGINE SPEED Never tamper with the engine governor, which is factory set for proper engine speed.
TROUBLESHOOTING See appropriate section in manual unless directed to a qualified service centre. PROBLEM Does not start CAUSE 1. Fuel shut-off valve (if so equipped) in OFF position. 2. Safety ignition key is not inserted. 3. Out of fuel. 4. Throttle in STOP position. 5. Choke in OFF position. 6. Primer not depressed. 7. Engine is flooded. 8. Spark plug wire is disconnected. 9. Bad spark plug. 10. Stale fuel. 11. Water in fuel. CORRECTION 1. Turn fuel shut-off valve to OPEN position. 2.
REPAIR PARTS SNOW THROWER - MODEL PP11530ES (96192001902) AUGER HOUSING / IMPELLER ASSEMBLY 16 15 4 13 6 6 10 12 51 14 5 36 9 7 37 11 9 47 38 7 42 44 8 27 45 50 6 41 43 42 43 46 27 40 49 39 52 24 21 10 28 55 53 19 32 34 48 19 54 58 26 33 18 35 20 19 28 25 55 10 31 53 17 52 24 57 54 18 21 58 20 30 26 22 25 17 3 56 1 2 20 29
REPAIR PARTS SNOW THROWER - MODEL PP11530ES (96192001902) AUGER HOUSING / IMPELLER ASSEMBLY KEY PART NO. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 182516 751153 72110510 191079 188909 155377 180355 72270505 163183 404930X428 404933X479 178675X008 175322 10040500 19111507 74940516 405637 179582 73800400 155377 401347 178777X479 128638 72270506 174658 174697 198636 174762X479 DESCRIPTION KEY PART NO. NO.
REPAIR PARTS SNOW THROWER - MODEL PP11530ES (96192001902) CONTROL PANEL / DISCHARGE CHUTE 2 1 19 2 2 22 2 6 23 26 3 22 27 28 4 5 20 25 6 9 29 10 23 27 11 16 7 18 12 17 14 3 8 13 15 31 32 30 8 22
REPAIR PARTS SNOW THROWER - MODEL PP11530ES (96192001902) CONTROL PANEL / DISCHARGE CHUTE KEY PART NO. NO.
SNOW THROWER - MODEL PP11530ES (96192001902) REPAIR PARTS HANDLES 5 7 2 5 9 6 36 5 1 28 42 8 11 5 15 37 34 13 28 15 5 11 19 15 18 16 22 11 10 22 15 23 12 14 24 25 16 27 17 24 32 31 26 31 27 32 30 38 39 40 24 17
SNOW THROWER - MODEL PP11530ES (96192001902) REPAIR PARTS HANDLES KEY PART NO. NO.
SNOW THROWER - MODEL PP11530ES (96192001902) REPAIR PARTS DRIVE 43 4 2 5 22 4 2 11 5 4 5 4 9 1 2 4 1 2 14 13 19 32 3 12 15 27 41 18 20 17 24 44 18 36 28 33 34 21 35 26 23 4 6 37 29 31 4 25 26
REPAIR PARTS DRIVE SNOW THROWER - MODEL PP11530ES (96192001902) KEY PART NO. NO.
REPAIR PARTS SNOW THROWER - MODEL PP11530ES (96192001902) CHASSIS / ENGINE / PULLEYS 3 30 53 19 17 57 6 22 28 6 10 21 23 4 5 58 31 10 21 56 29 24 25 27 18 20 31 5 32 38 36 5 1 2 6 42 9 16 32 37 11 12 41 39 50 7 11 8 36 13 44 43 14 15 45 33 34 35 44 11 52 49 47 5 51 40 46 28 26
REPAIR PARTS SNOW THROWER - MODEL PP11530ES (96192001902) CHASSIS / ENGINE / PULLEYS KEY PART NO. NO.
REPAIR PARTS WHEELS / DECALS SNOW THROWER - MODEL PP11530ES (96192001902) 10 18 14 30 15 32 27 13 10 20 12 17 19 11 11 8 2 28 28 26 22 31 11 25 4 23 29 24 4 33 21 10 3 9 4 34 29 22 25 3 21 33 2 18 30 7 1 4 24 14 15 12 23 28 26 28 27 11 16 34 19 11 32 20 13 9 8 1 6 2 4 1 3 30 5 10 7
SNOW THROWER - MODEL PP11530ES (96192001902) REPAIR PARTS WHEELS / DECALS KEY PART NO. NO.
LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions. 1.