| OWNER'S MANUAL MODELNO. PO1538A 15 HP 38 Inch LawnTractor • Assembly • Operation Customer Responsibilities • Service and Adjustments • Storage • Troubleshooting • Repair Parts For Pads and Service, contact our authorized distributor:,call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 181537 01.18.02 RH PRINTED IN U.S.A.
SAFETY RU LES IMPORTANT: THIS CUTTING iVIACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL • • • • • • • • • • • • • • • • • OPERATION • Avoidstartingorstoppingonaslope. Iftireslosetraction, disengage the blades and proceed slowly straightdown the slope. DO NOT" Reed, understand,andfollowall instructionsinthe manual and on the machine before starting.
SAFETY RULES Safe Operation • • • Practices for Ride-On Mowers Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOMEALERTm YOUR SAFETY IS INVOLVED. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children.
PRODUCT SPECIFICATIONS GASOLINE CAPACITY ANDTYPE: 1.25 GALLONS UNLEADED REGULAR OILTYPE (API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: 3 PINTS ;PARK PLUG: CAP: .030") CONGRATULATIONS on yourpurchase ofa newtractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/department.
UNASSEMBLED Steering Wheel PARTS Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge 1 Steering Wheel Insert (1) Lock Washer 1/2 Steering Boot I i t i Steering Wheel Adapter Steering Extension Shaft (1) Bolt (1) Oil Drain Tube For Future Use O (1) Hex Bolt 3/8-1 6 x 1 Keys 2) Keys Slope Sheet (1) Lockwasher 3/8 (1) Large Flat Washer @ 5116-18 x 1-1/4 (1) Locknut 5/16-18 5
ASSEMBLY Your newtractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly wrench sizes are listed. easier.
ASSEMBLY HOW TO SET UP YOUR TRACTOR CHECK BATTERY (See Fig. 2) • Lift seat pan to raised position. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Customer Responsibilities section of this manual for charging instructions). SEAT SHOULDER BOLT SEAT PAN FLAT LOCK WASHER WASHER_ ADJUSTMENT BOLT FIG. 2 FIG. 3 INSTALL SEAT (See Fig.
ASSEMBLY TO DRIVE TRACTOR OFF SKID (See Operation section, page 10, for location and func- ,/'CHECKLIST BEFORE YOU OPERA TEAND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BESTPERFORMANCEAND SATISFACTION FROM THIS QUALITYPRODUCT. tion of controls) AWARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in trent of tractor is clear of other people and objects.
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractorto familiarize yourself with the locations ofvariouscontrols and adjustments. Save this manual for future reference. ATTACHMENT CLUTCH LEVER ...... IGNITION SWITCH LIGHT SWITCH POSITION " "_ LEVER PLUNGER THROTTL_CHOKE ATTACHMENT UFTLEVER CLUTCH_RAKE PEDAL, o MOWER DECK HEIGHT ADJUSTMENT POSITIONS GEARSHIFT LEVER PARKING BRAKE \ FIG.
OPERATION IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD). HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 5) NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" ofgrass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. You r tractor isequipped with an operator presence sensing switch.
OPERATION TO OPERATE (See Fig. 6) MOWER TO TRANSPORT You rtractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Start mower blades by engaging attachment clutch control. • | "ENGAGED" Raise attachment liftto highest position withattachment lift control.
OPERATION TO START ENGINE MOWING (See Fig. 5) • When starting the engine for the first time or ifthe engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place gear shift lever in neutral (N) position. • Move attachment clutch to "DISENGAGED" position. • Move threttle control to choke position. Mower should be propedy leveled for best mowing performance.
CUSTOMER RESPONSIBILITIES FILL IN DATES AsYOO COMPLETE R EGU LAR SERVICE Check "Rre BrakePressure Operation Check T R _ Check Operator Presence Interlock Systems Check V' for Loose Fasteners T Lubrication Chart 0 A Check Battery Level Sharpen/Replace Mower R and _ V f !3 Blades Clean Battery and Terminals Check Transaxle Check V-Belts Check Engine Oil Level i=1# Cooling V _ _ Change Engine Oil (with oil filter) E Change Engine Oil (without a G Clean Air Air Screen Filter Cl
CUSTOMER RESPONSIBILITIES TRACTOR BRAKE MANDREL ASSEMBLY TRAILING EDGEUP Always observe safety rules when performing any maintenance. CENTER HOLE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). LOCK WASHER STAR TIRES • • Maintain proper air pressure in alltires (See"PRODUCT SPECIFICATIONS" section of this manual).
CUSTOMER RESPONSIBILITIES BATTERY NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Your tractor has a battery charging system which is sufficient for normal use, However, pededic charging of the battery with an automotive charger will extend its life.
CUSTOMER CLEAN RESPONSIBILITIES AIR SCREEN AIR FILTER (See Fig. 13) Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed airto remove dirt and stubborn dried gum fibers. ENGINE COOLING FINS Your engine willnot runproperly using a dirtyair filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first.
CUSTOMER RESPONSIBILITIES MUFFLER CLAMP Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS CLAMP Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER FUEL FILTER FIG. 14 (See Fig. 14) The fuel filter should be replaced once each season.
SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANYSERVICE Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. • • • • TO REMOVE MOWER (See Fig. 15) TO INSTALL MOWER (See Fig.
SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). Iftiresare over or underinflated, you will not properly adjust your mower. • SIDE-TO-SIDE ADJUSTMENT (See Figs. 16 and 17) • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground.
SERVICE AND ADJUSTMENTS • R.H. SUSPENSION ARM • ENGINE PULLEY MANDREL Pull belt toward front of tractor and remove downwards from around engine pulley. Install new belt by reversing above procedure. ENGINE,-----..__, PULLEY CLUTCHING IDLER IDLER PULLEYS RETAINER ;PRING STATIONARY IDLER _ j MANDREL PULLEY FIG. 20 TO ADJUST BRAKE FIG. 22 (See Fig. 21) TO ADJUST STEERING Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle.
SERVICE AND ADJUSTMENTS TO START ENGINE (See Fig. 24) WITH A WEAK BATTERY REPLACING & CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATI'ERY" in the Customer Responsibilities section of this manual).
SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT ENGINE BULB • Raise hood. • • Pull bulb holder out of the hole in the backside of the grill. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. Close hood. • INTERLOCKS AND TO ADJUST THROTTLE (See Fig. 28) RELAYS FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.
STORAGE Immediately prepare your tractor for storage at the end ofthe season or if the tractor will not be used for 30 days or more. • CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE.
TROUBLESHOOTING PROBLEM CAUSE Will not start 1. Out of fuel. 2. 3. 4. 5. 6. 7. Engine not "CHOKED" Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 10. Hard to start POINTS CORRECTION pmpedy. 1. Fill fuel tank. 2. 3. 4. 5. 6. 7. See "TO START ENGINE" in Operation section. Walt several minutes before attempting to start. Replace spark plug. Claanireplace air filter. Replace fuel filter.
TROUBLESHOOTING PROBLEM CAUSE Engine continues to run when operator leaves seat with attachment 1. Faulty operator-safety 1. 2. clutch POINTS CORRECTION presence control system. 1, Check widng, switches and connections. If not corrected, contact an authorized service center/ department. Worn, bent or loose blade. Mower deck not level. 1. 2. Replace blade. Tighten blade holt. Level mower deck. 3. 4. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. 5.
TRACTOR SCHEMATIC - - MODEL NUMBER PO1538A, PRODUCT NUMBER 954 56 82-74 ÷ I BATFERY © !++; w.,_ -- _)G STARTER , I '0 ' Q-_:-- ' ' t , BLACK • F SOLENOID J CLUTCH / BRAKE (PEDAL UP) AI( ) FUSE RED WHITE IGNITION SWITCH i........ ' : (NOT OCCUPIED) SEAT SWITCH 1 i i ........ ', , , BLACK /7 f BLACK _/" METER _n_(_L-U¥C_ H-'--._ .......... , BLACK (CLUTCH OFF) I GROUNDING CONNECTOR db, (OPTIONAL) BL_C_.
REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538A, PRODUCT ELECTRICAL 22 42 41 \ [ \ I I t 25 48 I ' 27 I I I 28 NUMBER 954 56 82-74
REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538A, PRODUCT NUMBER 954 56 82-74 ELECTRICAL KEY NO. 1 2 8 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 48 52 90 PART NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538A, PRODUCT NUMBER 954 56 82-74 CHASSIS 212 30 29 12 28 i 26 25 _t 53 5 31 55 _.
REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538A, PRODUCT NUMBER CHASSIS KEY NO. 1 2 3 5 6 8 9 10 11 12 13 15 16 17 18 24 25 26 28 29 30 31 33 34 35 37 38 51 52 53 54 55 57 58 145 205 206 208 209 212 -- PART NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538A, PRODUCT NUMBER 954 56 82-74 DRIVE 51 5 18 6 32 30 250 35 36 37 34 26 25 53 26 27 32
REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538A, PRODUCT NUMBER 954 56 82-74 DRIVE KEY NO. 2 3 4 5 6 7 8 10 11 12 13 14 18 19 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38 39 41 47 48 PART NO. 146682 123666X 12000028 121520X 17060512 162240 131679 76O2O416 105701X 19151216 74550412 10040400 74780616 73800600 106933X 130804 73350600 106888X 19131316 76020412 175765 71673 174973 74760512 175578 120183X 19211616 1572H 179114 74760648 175556 127783 154407 KEY NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538A, PRODUCT NUMBER 954 56 82-74 STEERING 1 .
REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538A, PRODUCT NUMBER 954 56 82-74 STEERING KEY NO. 1 2 3 4 5 6 7 8 9 10 11 13 15 17 26 28 29 30 32 36 37 38 39 40 41 42 43 44 46 47 51 54 63 65 67 68 71 82 85 88 91 NOTE: PART NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538A, PRODUCT NUMBER 954 56 82-74 ENGINE 3 72 62 81 4 78 I 38 14 78 33 %% 37 31 _ ',', -_.
REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538A, PRODUCT NUMBER 954 56 82-74 ENGINE KEY NO. PART NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538A, PRODUCT NUMBER 954 56 82-74 SEAT \ 5 21 I I I 116 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 12 13 127426X 140551 71110616 19131610 145006 738OO6OO 124181X 17000616 19131614 174894 121246X 121248X Seat Bracket Seat Pivot Bolt Hex 3/8 - 16 X 1 Washer 13/32 X 1 X10Ga. Clip Push-In Hinged Nut Lock Hex w/Ins 3/8 - 16 Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16 x 1.
REPAIR PARTS TRACTOR - - MODEL NUMBER PO1538A, PRODUCT NUMBER 954 56 82-74 DECALS 8 7 12 \ 14 6 8 15 9 4 17 KEY NO. 1 3 4 6 7 8 9 12 14 15 16 PART NO. 181251 180972 170563 157140 158168 17220O 158166 181552 181553 145005 157163 KEY NO. DESCRIPTION PART NO. DESCRIPTION 17 136832 Decal, V-Belt Sch. -138311 Decal, Handle Lft Height Adj.
REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER PO1538A, PRODUCT NUMBER 954 56 82-74 LIFT 7 8 / / / / / 5 / 4 /' / 2 6 6 5 12 13 19 2O 13 i_ 15 161718 20 13_ 32 31 _ 19 \y 32 4O \ 15 20
REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER PO1538A, PRODUCT NUMBER LIFT KEY NO. PART NO.
REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER PO1538A, PRODUCT NUMBER 954 56 82-74 DECK 68 21_T 2 42
REPAIR PARTS TRACTOR MOWER KEY NO. - - MODEL NUMBER PO1538A, PRODUCT NUMBER 954 56 82-74 DECK PART NO.
SERVICE NOTES 44
LIMITED WARRANTY The Manufacturer warrants to the odginal consumer pumhaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date ot purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions. 1.
TECUMSEI4 TECUMSEt't WARRANTY Issued January 1980 Revised January 1991 LIMITED WARRANTIES FOR GEAR POWER TRAIN NEW PEERLESS COMPONENTS A.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ,,,,,,= ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES I I I MAX. | WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. t 1. Fold this page along dotted line indicated above. 2.
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