Portable Electric Generator Owner's Manual MODEL: PPG 6000 IMPORTANT - Please make certain the person who uses this generator thoroughly reads these instructions and all other instructions provided to ensure proper safety, use, and care of your new portable electric generator. 420344 Rev. 1 05.05.08 CL Printed in U.S.A.
TABLE OF CONTENTS INTRODUCTION .................................................................................................2 SAFETY RULES ............................................................................................. 3-4 SYMBOLS ....................................................................................................... 5-7 FEATURES ..................................................................................................... 8-9 ASSEMBLY ...............................
SAFETY RULES DANGER WARNING Running generator gives off carbon monoxide, an odorless, colorless, poison gas. Breathing carbon monoxide will cause nausea, fainting, or death. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death. • Operate generator ONLY outdoors. WHEN ADDING FUEL: • Keep clearance on all sides of generator for adequate ventilation. • Turn generator OFF and let it cool at least 2 minutes before removing gas cap.
SAFETY RULES CAUTION WARNING Exceeding generator’s wattage/amperage capacity can damage generator and/or electrical devices connected to it. Unintentional sparking can result in fire or electric shock. • See “Don’t Overload Generator” on page 16. • Start generator and let engine stabilize before connecting electrical loads. • Connect electrical loads in OFF position, then turn ON for operation. • Turn electrical loads OFF and disconnect from generator before stopping generator.
SYMBOLS Some of the following symbols may be used on this generator. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the generator better and safer.
SYMBOLS The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOLS SAFETY LABELS The following labels are found on the generator. For your safety, please study and understand all of the labels before starting the generator. You will be KILLED or SERIOUSLY HURT if you do not follow the Owner’s Manual instructions. If any of the labels come off the unit or become hard to read, contact an authorized service center for replacement. Do not expose to rain or use in damp locations. FUEL WARNING DO NOT SMOKE when filling with gasoline. Do not over fill.
FEATURES SPECIFICATIONS GENERATOR Rated Voltage..................................................120V/240V 120V/240V Receptacle Plug Type..........................L14-30 Rated Frequency......................................................60 Hz Rated Maximum Continuous Load Current........50/22.7 A Maximum Rated Watts.........................................6,200 W Continuous Wattage Capacity..............................5,800 W ENGINE Engine Type..............................
FEATURES KNOW YOUR GENERATOR RECOIL STARTER GRIP See Figure 1. Before attempting to use this product, familiarize yourself with all operating features and safety rules. The recoil starter grip is used (along with the engine switch) to start the generator’s engine. FUEL VALVE GROUNDING TERMINAL The flow of fuel through the generator is controlled by the position of the fuel valve. The grounding terminal is used to assist in properly grounding the generator to help protect against electrical shock.
ASSEMBLY The following tools are required for assembly: 10 mm BOX-END WRENCH 12 mm OPEN-END WRENCH Fig. 2 UNASSEMBLED PARTS The following assembly hardware items are included with the generator. (See Figure 3.) Wheel Assembly..............................................................1 Handle Assembly.............................................................1 Foot Assembly.................................................................1 13 6 ITEM NUMBER QUANTITY Fig.
ASSEMBLY INSTRUCTIONS INSTALLING HANDLE ASSEMBLY This product requires assembly. See Figure 4. Carefully remove the generator and any accessories from the box. NOTE: The generator is heavy. To avoid back injury, lift with your legs, not your back, and get help when needed. ■ Locate the following items: Handle (5) Left and right handle brackets (2) 4 bolts (3) 4 square curved washers (14) 4 nuts (6) 4 flat washers (4) ■ Align left handle bracket with hole in left side of generator frame.
ASSEMBLY INSTALLING WHEEL ASSEMBLY See Figure 5. ■ Locate the following items: 2 wheels 2 square curved washers (14) 2 flat washers (4) 2 hex nuts (11) 2 nuts (6) ■ Slide wheel over axle extension. ■ Slide flat washer on axle extension. ■ Install hex nut on axle extension and tighten to secure. Repeat for second wheel. NOTE: Block up frame securely with wood blocks to provide clearance for frame bolts & wheel assembly. ■ ■ Slide square curved washer, curved side down, on bolt.
OPERATION GROUNDING THE GENERATOR The National Electrical Code requires that the frame and external electrically conductive parts of this generator be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of the unit. For that purpose, a GROUNDING FASTENER is provided on the generator end (Figure 7). Grounding Fastener Fig. 7 Generally, connecting a No.
OPERATION DANGER: OIL DIPSTICK Failure to properly ground generator can result in electrocution, especially if the generator is equipped with a wheel kit. National Electric Code requires generator to be properly grounded to an approved earth ground. Call an electrician for local grounding requirements OIL FILL HOLE WARNING: Do not use any attachments or accessories not recommended by the manufacturer of this generator.
OPERATION If using an oxygenated fuel, make sure it is unleaded and meets the minimum octane rating requirements. Before using an oxygenated fuel, try to confirm the fuel’s contents. Some states/provinces require this information to be posted on the pump. The following are the EPA approved percentages of oxygenates: Ethanol (ethyl or grain alcohol) 10% by volume. You may use gasoline containing up to 10% ethanol by volume. Gasoline containing ethanol may be marketed under the name “Gasohol.
ELECTRICAL DON'T OVERLOAD GENERATOR WARNING: CAPACITY Do not overload generator's capacity. Exceeding generator's wattage/amperage capacity can damage generator and/or electrical devices connected to it. Make sure the generator can supply enough rated (running) and surge (starting) watts for the items you will power at the same time. Follow these simple steps: 1. Select the items you will power at the same time. 2. Total the rated (running) watts of these items.
MAINTENANCE WARNING: When servicing, use only identical Poulan Pro replacement parts. Use of any other parts may create a hazard or cause product damage. Only the parts shown on the parts list are intended to be repaired or replaced by the customer. All other parts should be replaced at a Poulan Pro Authorized Service Center. GENERAL MAINTENANCE Keep the generator in a clean and dry environment where it is not exposed to dust, dirt, moisture, or corrosive vapors.
MAINTENANCE CLEANING FUEL SEDIMENT CUP See Figure 15. The sediment cup prevents dirt and water that may have gotten into the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned before use. ■ ■ ■ ■ ■ ■ Turn the fuel valve to the off position. Remove the sediment cup using a 10 mm wrench. Remove the o-ring and filter. Clean each of the parts in a high flash-point solvent. Reinstall the filter, o-ring, and sediment cup.
MAINTENANCE CLEANING SPARK ARRESTER See Figure 17. ■ ■ ■ ■ ■ Remove the eight 5 mm screws from the muffler protector, then remove muffler protector. Remove the 4 mm screw from the spark arrester and remove the spark arrester. Use a brush to remove carbon deposits from the spark arrester screen. Inspect the spark arrester for breaks or holes. Replace if necessary. Reinstall the spark arrester and muffler protector. SPARK ARRESTER DRAINING CARBURETOR See Figure 18. ■ ■ ■ Loosen the carburetor drain screw.
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Engine will not start Engine switch is OFF Turn engine switch to ON. AC receptacle does not work No fuel Fill fuel tank. Oil level is low Check engine oil level and fill, if necessary Check spark plug condition Replace spark plug. Fuel is not reaching carburetor Clean fuel sediment cup. Fuel valve is in OFF position Move fuel valve to ON position Circuit breaker is OFF Turn ON the AC circuit breaker.
PORTABLE ELECTRIC GENERATOR- -MODEL NO.
DECALS PORTABLE ELECTRIC GENERATOR- -MODEL NO. PPG6000 10 9 8 4 10 1 7 5 6 2 3 KEY NO. 1 2 3 4 5 6 7 8 9 10 –– –– PART NO.
PORTABLE ELECTRIC GENERATOR- -MODEL NO. PPG6000 CONTROL PANEL ASSEMBLY KEY NO. 6 7 8 14 16 17 18 19 20 61 204 205 206 213 218 219 220 221 222 223 PART NO.
PORTABLE ELECTRIC GENERATOR- -MODEL NO. PPG6000 MUFFLER ASSEMBLY KEY NO. 35 36 37 38 39 40 41 42 43 44 45 46 47 48 231 230 241 242 PART NO.
PORTABLE ELECTRIC GENERATOR- -MODEL NO. PPG6000 AIR FILTER ASSEMBLY KEY NO. 21 23 24 25 26 27 28 30 33 31 34 PART NO.
PORTABLE ELECTRIC GENERATOR- -MODEL NO. PPG6000 FRAME & FUEL TANK ASSEMBLY KEY NO. 49 50 51 52 53 54 55 56 58 59 60 63 65 66 67 68 217 218 PART NO. Td6110-b98-0400 Td6008-b98-0000 Td6120-b98-0000 Td6130-b93-0000 Td6140-b93-0000 B057890006003070b Td6003-b93-0000 Td6002-b93-0000 B090740005001000b 17020-jc79-0200 T2999706300130185 Td6007-b98-0000 Td4111-b98-0000 Td4112-b98-0000 B061770010000060b B061770008000060b Td6040-b98-0400 Td6121-b93-0100 219 Td6122-b93-0100 KEY NO.
U.S. EPA Emissions Control Warranty Statement The U.S. Environmental Protection Agency and General Power Products Company are pleased to explain the Emissions control system warranty on your equipment. In California, new engines must be designed and built to meet the state’s anti-smog standards. Elsewhere in the U.S., similar standards must be met that are set forth by the U.S. EPA.
WARRANTY EMISSIONS MAINTENANCE SCHEDULE AND WARRANTED PARTS LIST Emissions Parts Inspect Before Each Use Clean Every 5 Hours Replace Every 25 Hours or Yearly Clean Every 25 Hours or Yearly AIR FILTER ASSY INCLUDES: FILTER...................................................................................X.....................................X SPARK SCREEN.............................................................................................................................................
LIMITED WARRANTY HOP (The "Manufacturer") warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions. 1.
SERVICE NOTES 30
SERVICE NOTES 31
● SERVICE Now that you have purchased your tool, should a need ever exist for repair parts or service, simply contact your nearest Poulan Pro Authorized Service Center. Be sure to provide all pertinent facts when you call or visit. Please call 1-866-237-1049 for your nearest Poulan Pro Authorized Service Center. You can also check our web site at www.poulanpro.com for a complete list of Authorized Service Centers. ● MODEL NO. AND SERIAL NO.
