IMPORTANT MANUAL Do Not Throw Away r Pou/an OWNER'S MANUAL _:_ WARNING: MODEL'. Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. PPR2042STA LAWN TRACTOR Always Wear Eye Protection During Operation 181377 1.18.02 TR Printed in U.S.A.
SAFETY RULES _1_ SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL • • • • • • • • • • • • • • • • • OPERATION • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
SAFETY RULES Safe Operation • • • • • • Practices Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Keep children out of the mowing area and under the watchful care of another responsible adult.
PRODUCT SPECIFICATIONS GASOLINE CAPACITY AND TYPE: 2.00 GALLONS UNLEADED REGULAR OILTYPE (API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/FILTER: 4.0 PINTS W/OFILTER: 3.75 PINTS SPARK PLUG: (GAP: .040") CHAMPION RC12YC GROUND SPEED (MPH): FORWARD: CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
UNASSEMBLED Steering HARDWARE Wheel Seat _- Steering Extension Shaft o -LtJ Steering Wheel Insert O (1) Washer @ 17/32 x 1-3/16 x 12 Gauge (1) Hex Bolt 3/8-16 x 1 (1) Knob (1) Lock washer 3/8 For Future Use Slope Sheet
ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed.
ASSEMBLY NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. SEAT PAN_ TO ROLL TRACTOR OFF SKID (See Operation section, page 10, for location and function of controls) • • • • • FIG. 2 INSTALL • • • • • • • Remove banding holding deflector shield up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section, page 10, for location and function of controls) SEAT (See Fig.
ASSEMBLY CHECK IMPORTANT: FOR SHIPPING PURPOSES, THE MULCHER PLATE WAS PREATTACHED TO YOUR MOWER. THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED SEPARATELY IN THE CARTON. • CHECK MOWER CHECK BELTS FOR MULCHING Remove high performance blades and install mulcher blades, (see BLADE REMOVAL in the CUSTOMER RESPONSABILITY section of this manual). NOTE: Ifyou installedthemulchingblades youwillneedto install themulcher plate.
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrationswith your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. IGNITION SWITCH ATTACHMENT CLUTCH LEVER LIGHT POSITION AMMETER LIFT LEVER PLUNGER \ \ CHOKE CONTROL ATTACHMENT LIFT LEVER CLUTCH/BRAKE PEDAL_ THROTTLE CONTROL GEARSHIFT LEVER PARKING BRAKE LEVER FIG.
OPERATION The operation of anytractor can result in foreign objectsthrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
OPERATION TO ADJUST GAUGE WHEELS (See Fig. 7) "ENGAGED" Gauge wheels are properly adjusted when they are slightly offthe ground when mower isat the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. _ POSITION ;HMENT LIFT LEVER HIGH POSITION NOTE:Adjust gauge wheels with tractor on a flat level surface.
OPERATION BEFORE CHECK • • • • • STARTING ENGINE THE ENGINE TO START ENGINE (See Fig. 6) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place gear shift lever in neutral (N) position. • Move attachment clutch to "DISENGAGED" position.
OPERATION MOWING • • • • • • • • TIPS MULCHING Mower should be properly leveled for best mowing performance. See '1-O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. The left hand side of mower should be used for trimming. Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting.
CUSTOMER RESPONSIBILITIES ,. .EOO... SE.V,CE >'S V,OE O.
CUSTOMER RESPONSIBILITIES TRACTOR TRAILING EDGE UP Always observe safety rules when performing any maintenance. BRAKE MANDREL ASSEMBLY BLADE CENTER HOLE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See"TO ADJUST BRAKE" in the Service and Adjustments section of this manual). FLAT WASHER LOCK WASHER TIRES • • • Maintain proper air pressure in alltires (See"PRODUCT SPECIFICATIONS" section of this manual).
CUSTOMER RESPONSIBILITIES NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CHANGE ENGINE OIL (See Fig. 13) Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.
CUSTOMER AIR FILTER RESPONSIBILITIES (See Fig. 14) IN-LINE Your engine will not run properly using a dirtyair filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. • Remove knobs and cover. TO SERVICE PRE-CLEANER • • • • • Wash it in liquid detergent and water. Squeeze it dry in a clean cloth. Saturate it in engine oil.
SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. Place clutch in "DISENGAGED" Place attachment gearshift lever in neutral (N) position. position. Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING • Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. • • • SIDE-TO-SIDE ADJUSTMENT (See Figs. 17 and 18) • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground.
SERVICE AND ADJUSTMENTS • MANDREL IDLER PULLEYS • Pull belt toward front of tractor and remove downwards from around engine pulley. Install new belt by reversing above procedure. EN_ PULLEY CLUTCHING IDLER STATIC IDLER PULLEY FIG. 21 TO ADJUST BRAKE PULLEY (See Fig. 22) Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle.
SERVICE AND ADJUSTMENTS TO REMOVE WHEEL FOR REPAIRS (See Fig. POSITIVE TERMINAL NEGATIVE TERMINAL 25) • • • • • • Block up axle securely. Remove axle cover, retaining ringand washers to allow wheel removal(rear wheel contains a square key - Do not lose). Repair tire and reassemble. On rear wheels only: align grooves in rear wheel huband axle. Insert square key. Replace washers and snap retaining ring securely in axle groove. Replace axle cover.
SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT BULB TO ADJUST • Raise hood. • • Pullbulbholderoutoftheholeinthebacksideofthegrill. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. Close hood. • INTERLOCKS AND RELAYS • • FUSE Raise hood. • • Unsnap headlightwire connector. Stand infront of tractor. Grasp hood at sides, tilttoward engine and lift off of tractor. To replace, reverse above procedure.
STORAGE ENGINE Immediately prepare your tractor for storage atthe end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE.
TROUBLESHOOTING PROBLEM Will not start POINTS CAUSE CORRECTION 1. Out of fuel. 2. 3. 4. 5. 6. 7. Engine not "CHOKED" Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 0. Engine valves out of adjustment. 1. 2. 3. 4. 5. 6. 7. Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. Loose or damaged wiring. Carburetor out of adjustment. 1. 2. 3. 4. 5. 6. 7. 8.
TROUBLESHOOTING PROBLEM CAUSE POINTS CORRECTION Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor cut - uneven 1. 2. 3. 4. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. 5.
TRACTOR -- MODEL NUMBER PPR2042STA SCHEMATIC BATTERY D RED STARTER AMMETER (OPTIONAL) BLACK IGNITION SWITCH • (NOT OCCUPIED) SEAT SWITCH -- I GROUNDING CONNECTOR w (OPTIONAL) • r I I I _/,,__U EL i "A" LINE I I BLACK UNIT IGNITION (_ SPARK • GAP PLUG PLUGS ON _(2 I A ', i _-1 III w i FUEL SHUT-OFF SOLENOID (IF SO EQUIPPED) CHARGING 3 AMP DC SYSTEM OUTPUT @ 3600 RPM 28 VOLTS (CHARGING AC MIN. @ 3600 RPM SYSTEM DISCONNECTED) TWIN CYL.
REPAIR PARTS TRACTOR - - MODEL NUMBER PPR2042STA ELECTRICAL 22 / / I I I 42 I 41 i _'_-,j I //I I / I 26 Iii I F I I 40 X \ \ \ \ 16 \ I \ I \ \ J \ \ / / / / / / \ / \ / \\ / / / -..
REPAIR PARTS TRACTOR -- MODEL NUMBER PPR2042STA ELECTRICAL KEY NO. PART NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER PPR2042STA CHASSIS 212 30 __159 29 12 28 26 25 I 53 55 57 219 54 23 208 207 26 33 10 208 35 14 34 26 3_ 38_ 4 3O
REPAIR PARTS TRACTOR -- MODEL NUMBER PPR2042STA CHASSIS KEY NO. 1 2 3 5 9 10 11 12 13 14 17 18 20 23 24 25 26 28 29 30 31 33 34 35 37 38 51 52 53 54 55 57 58 64 114 115 142 145 159 206 207 208 211 212 219 --- PART NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER PPR2042STA DRIVE 57 89 ,..
REPAIR PARTS TRACTOR -- MODEL NUMBER PPR2042STA DRIVE KEY NO. PART NO.
REPAIR PARTS TRACTOR STEERING - - MODEL NUMBER PPR2042STA ASSEMBLY _ 63 _11 __ I\ 39 / \ l L t I _42 l 51 54 88 68 29 29 i 15 34 67 67
REPAIR PARTS TRACTOR STEERING -- MODEL NUMBER PPR2042STA ASSEMBLY KEY NO. 1 2 3 4 5 6 8 10 11 13 15 17 29 32 33 34 35 35 37 38 39 40 41 42 43 44 46 51 54 63 65 67 68 71 82 87 88 91 PART NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER PPR2042STA SEAT ASSEMBLY 10 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 171683 140551 71110616 19131610 145006 73800600 124181X 17000616 19131614 174894 166369 121246X KEY NO. DESCRIPTION Seat Bracket Pivot Seat 8 720 Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 1 X 10 Ga Clip Push-In Nut Hex w/Ins. 3/8-16 Unc Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16 x 1.5 Smgml Washer 13/32 X 1 X 14 Ga.
REPAIR PARTS TRACTOR -- MODEL NUMBER PPR2042STA DECALS 11 16 4 10 8 2 20 7 I I I I _ ..... I # I ..I 14 KEY NO. 1 2 3 4 5 7 8 PART NO. 156369 176305 176308 177020 180710 179128 170563 9 10 172740 157140 WHEELS DESCRIPTION Decal Oper Decal Fender Decal Hood LH Decal Side Panel Logo Decal HP Engine Decal Deck "B" "42" Decal Mower Warn Keep Hand Away Decal Fender Logo Decal Fender Danger E/F KEY NO. PART NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER PPR2042STA ENGINE 2 14 38 10 81 I I 17 33 37 33 31 112 23 29 4 OPTIONAL EQUIPMENT Spark Arrester 38
REPAIR PARTS TRACTOR -- MODEL NUMBER PPR2042STA ENGINE KEY NO. PART NO. 1 2 3 170771 17720408 4 5 6 7 8 10 11 12 13 14 16 17 23 25 26 27 29 31 32 33 37 38 40 41 44 45 46 81 112 149723 159955 160589 138129 171877 162797 10040500 71070512 165391 148456 11050600 17060624 169837 145996 73920600 152927 137180 180645 140527 123487X 137040 148315 124028X 139277 17670412 17000612 19091416 73510400 3645J DESCRIPTION Control Th rot Screw Hex Thd Cut 1/4-20x5/8 T Engine B&S Model No.
REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER PPR2042STA DECK 67 157 156 151 153 154 132 91 146 i147 lZ I I 103 34 105 105° / o lOl I i 106 21 _ 23 24 \ 2 28 27 29 18 j117 4O
REPAIR PARTS TRACTOR MOWER KEY NO. 1 2 3 4 5 6 8 9 10 11 13 14 15 16 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34 36 37 40 44 45 46 48 49 50 51 52 53 54 55 56 59 67 -- MODEL NUMBER PPR2042STA DECK PART NO.
REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER PPR2042STA LIFT 41 8 .
REPAIR PARTS TRACTOR MOWER -- MODEL NUMBER PPR2042STA LIFT KEY NO. PART NO.
SERVICE NOTES 44
p y TECUMSE_ TECUMSE_ WARRANTY Issued January 1980 Revised January 1991 LIMITED NEW PEERLESS GEAR WARRANTIES FOR POWER TRAIN COMPONENTS A.
LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions. 1.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES _ MAX. down the face of slopes, never across the face. Do not mow ARNING: To avoid serious injury, operate tractor and slopes greater than 15 degrees. Make turns your gradually to up prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2.
PAR?S AND S RVIC Your POULAN PRO product has been quality standards. As with all mechanical necessary during the life of your unit. FOR SERVICE OR REPLACEMENT dealer/place Consult 2. Consult the yellow pages (under "saws" for Chain Blowers). 3. For replacement parts, have available the following a. Model Number/Manufacturer's I.D. Number. Description NOTE: of purchase.
