IMPORTANT MANUAL OWNER'S MANUAL Do Not Throw Away WARNING: MODEL: Read this Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. PR185H42STG LAWN TRACTOR ALWAYS WEAR EYE PROTECTION DURING OPERATION 183113 3.502 RD Pnnted m U.
SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL • • • • • • • • • OPERATION Avoid starting or stopping on a slope.
SAFETY RULES & Safe Operation Practices for Ride-On Mowers Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOMEALERT!t! YOUR SAFETY IS INVOLVED. Be sure the area _sclear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even w_th the blades off. Do not mow in reverse unless absolutely necessary.
PRODUCT SPECIFICATIONS GASOLINECAPACITY AND TYPE ! OILTYPE (API-SF-SJ) OIL CAPACITY: 2 0 GALLONS UNLEADED REGULAR Should you experience any problem you cannot eas=ly remedy, please contact your nearest authonzed service center. We have competent, well-trained techmc=ansand the proper tools to serv=ceor repair th=stractor SAE 30 (above 32°F) SAE 5W-30 (below 32°F) W/FILTER 4 0 PINTS W/OFILTER 3 75 PINTS SPARK PLUG GAP .040") CHAMPION RC12YC GROUND SPEED (MPH): Forward Reverse 0-5 5 0-2.
T UNASSEMBLED Steering PARTS Seat Wheel Steenng Wheellnse_ (1) Washer 17/32 x 1-3/16 x 12 Gauge i ,, Steermg Extension Shaft (1) Knob_ tg Sleeve Slope Sheet Steering Adapter (1) Large Flat Washer (1) Oil Drain Tube (1) Locknut 1/2-20 @ (t) Hex Bolt 1/4-28 x 1-1/4 (1) Locknut 1/4-28 (2) Keys
ASSEMBLY Your new tractor has been assembled at the factory with exceptton of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set wdl make assembly easier.
I ASSEMBLY NOTE: You may now roll or dnve your tractor off the skid. Follow the appropriate mstruetTon below to remove the tractor from the sktd. SEAT PAN _ TO ROLL TRACTOR OFF SKID (See Operation section, page 10, for location and function of controls) Press liftlever plunger and raise attachment hftlever to its h_ghest posrtlon. Release parking brake by depressing clutch/brake pedal • FIG. 2 INSTALL Remove banding holding deflector shield up against tractor. SEAT (See Fig.
i. I i ASSEMBLY CHECK IMPORTANT: FOR SHIPPING PURPOSES, THE MULCHER PLATE WAS PREATTACHED TO YOUR MOWER. THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED SEPARATELY IN THE CARTON. • MOWER CHECK FOR MULCHING CHECK BELTS I PLATE (See Fig. 4) DEFLECTOR SHIELD CHECK POSITION OF ALL BRAKE SYSTEM BEFORE YOU OPERA TEAND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
I T • a - * a . OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
r i i T [ OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the dlustrat_onsw_thyour tractor to famdLanze yourself w_ththe locations of vanouscontrolsand th_s manual for future reference ATTACHMENT IGNITION _ _. adjustments. Save LIGHT C'OTC. LEVER SW.TCH/_ _ <-- _O..l_,_. AMMETER CHOKE _22;22--222"2"2h_ CONTROL_ '_, THROTTLE ' CONTROL_ CLUTCH/BRAKE _-__ _ _.
I1 i T I i i OPERATION HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Never use choke to stop engine. IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD). (See Fig. 6) Your tractor ts equ=pped w=than operator presence sensing swttch. When engine is runnTng, any attempt by the operator to leave the seat wtthout first settmg the parking brake w=ll shut off the engine • Depress clutch/brake pedal into full "BRAKE" posttlon and hold.
OPERATION For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS "ENGAGED" POSITION •ATTACHMENT UFT LEVER • HIGH POSITION (See Fig. 7) ATTACHMENT CLUTCH LEVER "DISENGAGED" POSITION Gauge wheels are properly adjusted when they are slightly off the g round when mower is at the desired cutting height in operating position.
• i I OPERATION CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season.
OPERATION AUTOMATIC TRANSMISSION • • Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. Afterthe tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. Your transmission is now purged and now ready for normal operation.
OPERATION MULCHING MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. MAX 1/3 The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn.
CUSTOMER MAINTENANCE AS YOU RESPONSIBILITIES SCHEDULE _/_'_/_/,_n_/_ /__,_ COMPLETE REGO SERV,OE , Check Check Brake Operation Tire Pressure Chock Operator _V' Presence _,_/_.
CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any maintenance. BRAKE MANDREL ASSEMBLY TRAILING EDGE UP BLADE CENTER HOLE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service an d Adjustments section of this manual). LOCK WASHER TIRES • • STAR Maintain properair pressure in aUtires (See"PRODUCT SPECIFICATIONS" section of this manual).
CUSTOMER RESPONSIBILITIES BATTERY SAEVISCOSITY GRADES Your tractor has a battery charging system which is sufficient for normal use. However, pedodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. Keep battery bolts tight. Keep small vent holes open. • Recharge at 6-10 amperes for I hour. -20 _30 0 -20 TEMPERATURE 30 -10 RANGE 32 40 0 ANTICIPATED 60 10 BEFORE 80 20 NEXT 100 30 40 OiL CHANGE FIG.
CUSTOMER CLEAN RESPONSIBILITIES ENGINE AIR SCREEN Replace the engine oil filter every season or every other oil change ifthe tractor isused more than 100 hours in one year. Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed airto remove dirt and stubborn dried gum fibers.
SERVICE AND ADJUSTMENTS WARNING: TO AVIOD SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • • • • • Depress clutch/brake pedal fully and set parking brake. Place motion control lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key to "STOP" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wirewhereit cannot comein contact with plug.
SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING • Adjust the mower while tractor is parked on level ground or driveway. Make suretiros are properly inflated (See "PRODUCT SPECIF1CATIONS"section ofthis manual). Iftirosare over or underinflated, you will not properly adjust your • mower. SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20) • Raise mower to its highest position. At the midpoint of both sides of mower, measure height from bottom edge of mower to ground.
SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT TO REPLACE MOTION DRIVE BELT (See Fig. 23) (See Fig. 25) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - Park the tractoron level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL - • Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual).
SERVICE AND ADJUSTMENTS TRANSMISSION REMOVAUREPLACEMENT TO ADJUST STEERING WHEEL ALIGNMENT Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual. If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual.
SERVICE AND ADJUSTMENTS TO START ENGINE 'See Fig. 28) & WITH A WEAK BATTERY REPLACING BA'n'ERY (See Figs. 29 and 30) WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the CUSTOMER RESPONSIBILITIES section of this manual).
SERVICE AND ADJUSTMENTS INTERLOCKS AND Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. Replace air cleaner cover assembly and tighten knob. RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Checkwidng. See electricalwidng diagram in the Repair Parts section. TO REPLACE TO ADJUST Your carburetor is not adjustable.
STORAGE ENGINE Immediately prepare yourtractor for storage atthe end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE.
TROUBLESHOOTING PROBLEM POINTS CAUSE Will not start 1. Out of fuel. 1. Fill fuel tank. 2. 3. 4. 5. 6. 7. Engine not "CHOKED" properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 2. 3. 4. 5. 6. 7. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 8. 9. See "TO START ENGINE" in Operation section. Wait several minutes before attempting to starL Replace spark plug. Clean!replace air filter. Replace fuel filter.
TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run when operator leaves seat with attachment clutch 1. Faulty operator-s_e_ presence control sy_em. 1. Check widng,switches and connections,if not corrected,contactan authorizedservice center/ department. 1. 2. 3. 4. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. 1. 2. Replace blade. Tighten blade bolt. Level mower deck. 5.
TRACTOR - - MODEL NUMBER PR185H42STG PRODUCT NO. 954 56 67-82 SCHEMATIC RED BLACK BATTERY ) FUSE RED STARTER BLACK -- )G L J CLUTCH / BRAKE (PEDAL UP) AI_ I WH_ IGNITION SWITCH i .... (NOT OCCUPIED) SEAT SWITCH 1 i i------ I I /7 BLACK p- _[ METER HOUR _t _) _J / ATPMENTCLUTCH BLACK (CLUTCH OFF) . (OPTIONAL) BLUE I I . _ ..... I CONNECTOR GROUNDING w I FUELI LINE I I i I I I i BLACK (_ IGNITION UNIT "-i d SPARK I_ ".J GAP PLUG ' 'qW 1 TWIN CYL.
TRACTOR ELECTRICAL - - MODEL NUMBER PR185H42STG PRODUCT NO. 954 56 67-82 22 I I I I II / I I I I I 26 27 16 ! \ / / / / I / / II- ....
TRACTOR ELECTRICAL - - MODEL KEY NO. 1 2 8 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 52 90 NUMBER PR185H42STG PART NO.
TRACTOR CHASSIS 30 - - MODEL NUMBER PR185H42STG PRODUCT NO.
TRACTOR CHASSIS - - MODEL NUMBER KEY NO. 1 2 3 5 9 10 11 12 13 14 17 18 20 23 24 25 26 28 29 30 31 33 34 35 37 38 51 52 53 54 55 57 58 64 142 145 159 206 207 208 212 219 NOTE: PR185H42STG PART NO. 174619 176554 17060612 155272 168337X012 72140608 174996 145660 172106 17490608 159639X428 126938X 180679 124028X 74780616 19131312 738OO6O0 179844 170472X599 169470X42.
TRACTOR " " MODEL NUMBER pR185H4251_ rr_,,--,..
TRACTOR DRIVE KEY NO. PART NO. 1 ......
TRACTOR - - MODEL STEERING ASSEMBLY -_L_ _1 f , _.... NUMBER PR185H42STG PRODUCT NO. 954 56 67-82 12 x_ _ ......
: TRACTOR, STEERING - MODELNUMBER; PR185H42STG PRODUCT NO. 954 56 67-82 ASSEMBLY KEY NO. 1 2 3 4 5 6 8 10 11 12 13 15 17 29 32 33 34 35 35 37 38 39 40 41 42 43 44 46 51 54 65 67 71 68 82 87 88 91 NOTE: PART NO.
TRACTOR SEAT -2 MODELNUMBER PR185H42STG PRODUCT NO.95456 67-82 ASSEMBLY 21 i I I 5 25 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 171683 14-0551 71110616 19131610 145OO6 738OO6OO 124181X 17000616 19131614 182493 166369 121246X DESCRIPTION Seat Bracket Pivot Seat 8 720 Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 1 X 10 Ga Clip Push-In Nut Hex w/Ins. 3/8-16 Unc Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16 x 1.5 Smgml Washer 13/32 X 1 X 14 Ga. Pan Seat Knob Seat Bracket Mounting Switch KEY NO.
TRACTOR - - MODEL NUMBER PR185H42STG PRODUCT NO. 954 56 67-82 DECALS 2 11 16 4 10 2 20 9 8 6 14 KEY NO. t 2 3 4 5 6 7 8 9 10 11 PART NO. DESCRIPTION KEY NO. PART NO.
TRACTOR-- MODEL NUMBER PRi85H42STG PRODUCT NO.
TRACTOR ENGINE - - MODEL NUMBER PR185H42STG KEY NO. PART NO.
TRACTOR MOWER DECK " MODEL NUMBER PR185H42STG PRODUCT NO.
TRACTOR - - MODEL MOWER DECK KEY NO. PART NO.
TRACTOR MOWER LIFT - - MODEL 28 NUMBER PR185H42STG PRODUCT NO.
TRACTOR MOWER LIFT - MODEL NUMBER KEY NO. 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 2O 23 24 25 26 27 28 29 30 31 32 36 37 38 40 41 49 50 PART NO. 159460 159471 105767X 12000002 19211621 120183X 125631X 170770 139865 139866 4939M 173288 7335O8OO 175689 73800800 139868 163.
LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in matedals and workmanship. For a period of two (2) years from date of purchase by the odginal consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing pads, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions. 1.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN NOT ACROSS HILL HILL, .,,q 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2.
PARTS AND SERVICE Your POULAN PRO product has been quality standards. As with all mechanical necessary during the life of your unit. FOR SERVICE OR REPLACEMENT dealer/place Consult 2. Consult the yellow (under "saws" for Blowers). 3. For replacement parts, have available the following a. Model Number/Manufacturer's I.D. Number. Description NOTE: Electrolux of purchase.
