MODEL NO. 271150 13.5 HP 38 INCH LAWN TRACTOR • Assembly • Operation • Maintenance • Service and Adjustments • Troubleshooting • Repair Parts For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 185514 11.25.02 RD PRINTED IN U.S.A.
TABLE OF CONTENTS Safety Rules .......................................... 2 Product Specifications ........................... 5 Assembly/Pre-Operation ....................... 7 Operation............................................. 10 Maintenance Schedule ........................ 16 Maintenance ........................................ 16 Service and Adjustments..................... 20 Storage ................................................ 25 Troubleshooting ...................................
• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. • • III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children.
SAFETY RULES • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.
PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES Gasoline Capacity and Type: Oil Type (API-SF-SJ): • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under “Maintenance” and “Storage” sections of this owner’s manual. 1.25 Unleaded and Regular SAE 30 (above 32°F) SAE 5W-30 (below 32°F) 3 Pints Champion RC12YC Oil Capacity: Spark Plug: (Gap: .
UNASSEMBLED PARTS Steering Wheel Steering Wheel Insert (1) Hex nut 1/2-20 (1) Large Flat Washer (1) Hex Bolt 1/4-28 x 1-1/4 (1) Locknut 1/4-28 Steering Wheel Adapter Steering Boot Steering Extension Shaft Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1)Knob Slope Sheet (1) Oil Drain Tube For Future Use Keys (2) Keys 6
ASSEMBLY/PRE-OPERATION Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY 7. Snap steering wheel insert into center of steering wheel. 8.
HOW TO SET UP YOUR TRACTOR Seat pan INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
✓CHECKLIST 5. Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. 10. Turn ignition key to "STOP" position.
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. • Turn ignition key to “STOP” position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine.
tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
MOWING TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.
MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE E E S S RS AG US RS UR OUR OU SON OR H U O H C A A ST HO 25 H 50 H 100 SE RE EE Y 8 R RY ERY ERY ERY FO OR E E F BE SERVICE EV EV EV EV EV BE DATES Check Brake Operation Check Tire Pressure T R A C T 0 R Check Operator Presence and Interlock Systems Check for Loose Fasteners 5 Sharpen/Replace Mower Blades 3 Lubrication Chart Check Battery Level 4 Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check E
4. Reassemble blade bolt, lock washer and flat washer in exact order as shown. 5. Tighten blade bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated. TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).
NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick.
Blower Housing 1. Pull up on air filter cover handle and rotate towards engine. 2. Remove cover. 3. Carefully remove air filter cartridge and pre-cleaner from base. 4. Clean base carefully to prevent debris from falling into carburetor. NOTE: If very dirty or damaged, replace cartridge. 5. Place new pre-cleaner and cartridge firmly in base. 6. Align tabs on cover with slots in blower housing and replace cover. 7. Hook handle on cover and push down on handle to close.
SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in “DISENGAGED” position. 4. Turn ignition key to “STOP” and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PRODUCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut “E” on both front links an equal number of turns.
3. Roll belt off engine pulley. 4. Disconnect R.H. suspension arm from rear deck bracket by removing retainer spring. 5. Work belt off both mandrel pulleys and idler pulleys. 6. Pull belt away from mower. BELT INSTALLATION 1. Work new belt around both mandrel pulleys and idler pulleys. 2. Install new belt into engine pulley grove. 3. Reconnect R.H. suspension arm and secure with retainer spring. 4. Make sure belt is in all pulley grooves and inside all belt guides. 3.
TO START ENGINE WITH A WEAK BATTERY WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If “jumper cables” are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system.
1. Lift seat pan to raised position. 2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. 3. Install new battery with terminals in same position as old battery. 4. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal 5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.
STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1.
TROUBLESHOOTING CHART PROBLEM Will not start CAUSE 1. Out of fuel. 2. Engine not “CHOKED” properly. 3. Engine flooded. CORRECTION 1. Fill fuel tank. 2. See “TO START ENGINE” in Operation section. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/replace air filter. 6. Dirty fuel filter. 6. Replace fuel filter. 7 Water in fuel. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8.
TROUBLESHOOTING CHART PROBLEM Loss of power CAUSE 1. Cutting too much grass/too fast. 2. Throttle in “CHOKE” position. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. 10. Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13. Loose or damaged wiring. 14. Carburetor out of adjustment. 15. Engine valves out of adjustment.
TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Mower blades will 1. Obstruction in clutch not rotate mechanism. 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. Poor grass discharge 1. Engine speed too slow. 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed. 10. Improper blades used. 11.
TRACTOR -- MODEL NUMBER 271150 SCHEMATIC RED BLACK BATTERY RED A RED FUSE AMMETER (OPTIONAL) M STARTER BLACK WHITE SOLENOID RED B S G BLACK L M CLUTCH / BRAKE (PEDAL UP) A1 A2 WHITE SEAT SWITCH (NOT OCCUPIED) IGNITION SWITCH WHITE BLACK BLACK BLACK BLACK HOUR METER ATT'MENT CLUTCH (CLUTCH OFF) GROUNDING CONNECTOR (OPTIONAL) BLUE SPARK PLUG GAP (2 PLUGS ON TWIN CYL.
REPAIR PARTS TRACTOR -- MODEL NUMBER 271150 ELECTRICAL 22 21 42 24 41 43 27 27 40 26 27 27 25 16 16 33 30 48 52 29 28 8 27 90 2 1 30
TRACTOR -- MODEL NUMBER 271150 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 2 8 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 48 52 90 Battery Bolt, Hex Head 1/4-20 unc x 3/4 Box Battery Fender Switch, Interlock Harness, Light Socket (Includes 4152J) Bulb, Light Cable, Battery, 6 Gauge, Red, 11" Cable, Battery, 6 Gauge, Red, W/16 Wire Fuse Nut Keps Hex 1/4-20 UNC Cable, Ground, 6 Gauge, Black, 12" Switch, Plunger Switch, Ignition Key, Ignition Harness, Ignition Bolt, Hex Head, Fin.
TRACTOR -- MODEL NUMBER 271150 CHASSIS AND ENCLOSURES 212 17 30 24 29 18 24 26 25 26 25 12 5 53 5 31 209 51 52 209 55 57 9 11 208 28 15 209 209 8 54 209 6 26 1 16 13 3 35 145 37 33 37 10 3 35 2 205 34 26 38 206 208 3 205 38 32
TRACTOR -- MODEL NUMBER 271150 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 2 3 5 6 8 9 10 11 12 13 15 16 17 18 24 25 26 28 29 30 31 33 34 35 37 38 51 52 53 54 55 57 145 205 206 208 209 212 -- Chassis Drawbar Screw 3/8-16 x 3/4 Bumper Hood/Dash Saddle Slkscr Flt LT Clip Retainer Slide-On Dash Bolt Rdhd Sqnk 3/8-16unc X 1 Panel Dash LH Clip Tinnerman Grille P/L Panel Slkscr Dash RH Screw Mach TRHD 5/16-18 unc x 3/4 Nut Keps 5/16-18 Unc Hood Asm Bumper Hood Bolt Fin Hex 3/8-16 unc x 1 Gr.
TRACTOR -- MODEL NUMBER 271150 GROUND DRIVE 57 51 63 21 8 212 59 12 70 66 116 7 61 10 12 13 65 56 55 64 14 112 18 113 16 41 11 30 170 32 6 38 48 6 6 47 62 3 77 49 30 52 4 35 79 26 120 37 36 250 34 25 19 28 24 36 77 96 26 74 78 1 35 53 2 15 151 51 27 39 32 250 150 5 18 52 202 50 51 76 29 75 34 22 26 27
TRACTOR -- MODEL NUMBER 271150 GROUND DRIVE KEY PART NO. NO.
TRACTOR -- MODEL NUMBER 271150 STEERING 38 12 39 1 41 42 37 37 36 44 51 54 88 91 43 71 68 67 67 29 46 8 47 6 9 17 67 13 65 46 85 2 8 7 85 6 9 9 5 47 7 3 32 9 5 68 11 82 29 26 4 43 15 40 15 43 29 28 15 10 30 36 6 8
TRACTOR -- MODEL NUMBER 271150 STEERING KEY PART NO. NO. DESCRIPTION 1 140044X428 Steering Wheel 2 175131 Axle Assembly 3 169840 Spindle Assembly, L.H. 4 169839 Spindle Assembly, R.H.
TRACTOR -- MODEL NUMBER 271150 ENGINE 3 2 72 1 81 13 78 38 32 14 16 44 78 46 33 37 31 40 33 45 29 23 OPTIONAL EQUIPMENT Spark Arrester 38 4
TRACTOR -- MODEL NUMBER 271150 ENGINE KEY PART NO. NO.
TRACTOR -- MODEL NUMBER 271150 SEAT ASSEMBLY 1 8 8 9 14 9 7 7 10 5 6 22 21 2 24 5 16 25 15 11 4 13 17 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 Seat Bracket Pvt St Bolt Fin Hex 3/8-16unc x 1 Washer Flat 13/32 x1 x10 Ga Clip Push-In Hinged Locknut Hex W/Wsh 3/8-16 Spring Seat Cprsn 2 250 Blk Screw 3/8-16 x 1 Washer 13/32 x 1 x 14 Ga Pan Seat Knob Seat Adj.
TRACTOR -- MODEL NUMBER 271150 DECALS 6 3 4 3 1 7 1 11 8 5 13 2 15 12 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 Decal Lower Dash Decal Engine Decal Hood Decal Fender Decal Battery Danger Decal Replacement Decal Steering Decal, Oper sdl P/L Gear 177109 176394 171828 171829 145005 186216 171830 156867 KEY PART NO. NO. --- 185514 185515 1 2 3 4 5 6 7 1 5,8 4,10 7 3,9 6 156439 181249 146046 136832 138311 KEY PART NO. NO.
TRACTOR -- MODEL NUMBER 271150 LIFT ASSEMBLY 7 8 5 1 3 13 2 4 6 6 11 5 4 12 13 19 20 13 15 31 32 13 19 20 17 18 20 16 20 15 31 32 42
TRACTOR -- MODEL NUMBER 271150 LIFT ASSEMBLY KEY PART NO. NO.
TRACTOR -- MODEL NUMBER 271150 MOWER DECK 40 146 89 42 157 68 148 107 67 38 108 158 36 156 153 151 89 155 56 152 36 153 154 69 33 32 55 31 40 54 150 2 123 45 113 21 110 122 53 30 1 21 88 109 87 89 24 25 28 26 97 96 21 2 86 2 21 2 23 15 16 29 14 3 5 27 13 4 6 11 19 21 10 9 8 149 44
TRACTOR -- MODEL NUMBER 271150 MOWER DECK KEY PART NO. NO. 1 2 3 4 5 6 8 9 10 11 11 11 13 14 15 16 19 21 23 24 25 26 27 28 29 30 31 32 33 36 40 45 53 KEY PART NO. NO. DESCRIPTION 170280 72140506 138017 169970 Mower Housing Assembly Bolt, Carriage 5/16-18 x 3/4 Bracket Asm. Fram Sway Bar Bracket, Asm.
LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of one (1) year from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions. 1.
1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees.