IMPORTANT MANUAL Do Not Throw Away OWNER'S MANUAL MODEL NUMBER: 961980019 SNOW THROWER WARNING: Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. Always Wear Eye Protection During Operation 415324 Rev 1 09.19.07 TH Printed in the U.S.A.
IMPORTANT Safe Operation Practices for Walk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.
6. When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine. 7. Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous. 8.
PARTS PACKED SEPARATELY IN CARTON 4
ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will familiarize you with the unit, which will assist you in assembly, operation and maintenance of the product. Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc.
ASSEMBLY / PRE-OPERATION TRACTION DRIVE CONTROL LEVER AUGER CONTROL ROD RETAINER SPRING RETAINER SPRING AUGER CONTROL LEVER TRACTION DRIVE CONTROL ROD DRIVE CONTROL BRACKET AUGER CONTROL BRACKET FIG. 4 FIG. 6 INSTALL AUGER CONTROL ROD (See Figs. 5 and 6) The auger control rod has the short loop on the end of the spring as shown. 1. Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown. 2.
OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand their meaning.
OPERATION SPARK PLUG SAFETY IGNITION KEY ENGINE OIL CAP WITH DIPSTICK AUGER CONTROL LEVER GASOLINE FILLER CAP CHOKE CONTROL DISCHARGE CHUTE CONTROL LEVER DRIVE SPEED CONTROL LEVER CHUTE DEFLECTOR FUEL SHUT-OFF VALVE THROTTLE / ENGINE CONTROL DEFLECTOR REMOTE CONTROL LEVER TRACTION DRIVE CONTROL LEVER LH TURN TRIGGER DISCHARGE CHUTE RECOIL (AUXILIARY) STARTER HANDLE POWER CORD PLUG ELECTRIC START BUTTON PRIMER LIGHT OIL DRAIN PLUG HANDLE KNOB CLEAN-OUT TOOL MUFFLER NOTE: ITEMS ABOVE ARE SHOWN
OPERATION The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your snow thrower or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. TO CONTROL SNOW DISCHARGE (See Figs.
OPERATION TO THROW SNOW (See Fig. 12) The auger rotation is controlled by the auger control lever located on the right side handle. • Squeeze auger control lever to handle to engage the auger and throw snow. • Release the auger control lever to stop throwing snow. TO MOVE FORWARD AND BACKWARD (See Fig. 14) SELF-PROPELLING, forward and reverse movement of the snow thrower, is controlled by the traction drive control lever located on the left side handle.
OPERATION • If snow thrower must be operated over gravel surface, use extra caution and be sure skid plates are adjusted to lowest (highest scraper clearance) position. 1. Shut off engine and wait for all moving parts to stop. 2. Adjust skid plates by loosening the hex nut, then moving skid plate to desired position. Be sure both plates are adjusted evenly. Tighten securely.
OPERATION • WARM START - ELECTRIC STARTER Follow the steps above, keeping the choke control in the “OFF” position. COLD START - RECOIL STARTER 1. Insert safety ignition key (packed separately in parts bag) into ignition slot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place. 2. Place ON / OFF switch in “ON” position. 3. Rotate choke control to “FULL” position. 4.
MAINTENANCE GENERAL RECOMMENDATIONS LUBRICATION CHART The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your snow thrower. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.
MAINTENANCE V-BELTS Check V-belts for deterioration and wear after every 50 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. (See “TO REMOVE BELT COVER” in the Service and Adjustments section of this manual). The V-belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer (OEM) belts available from your nearest dealer.
SERVICE AND ADJUSTMENTS 3. Make sure the augers and all moving parts have completely stopped. 1. Disengage all controls and move throttle control to STOP position. Wait for all moving parts to stop. 2. Remove safety ignition key and disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. 3. Align holes in impeller hub with holes in impeller shaft and install two (2) new 1/4-20 x 1-5/8" capscrew/shear bolts. Install 1/4-20 locknuts and tighten securely. 4.
SERVICE AND ADJUSTMENTS HINT: Insert a 3/8" drive ratchet (in the “ON” position) into the square hole in idler arm and rotate ratchet clockwise to relieve tension. 8. With tension relieved on idler, install new traction drive belt around pulleys and inside belt keepers. 9. Place auger belt around and inside the groove of auger pulley only. 10.
SERVICE AND ADJUSTMENTS TO REMOVE WHEELS (See Fig. 21) • Remove the klik pin and remove wheel from axle. IMPORTANT: When installing wheel, be sure to use the axle hole closest to the end of the shaft – do not use the hole in the wheel hub (if equipped). Inner hole in axle and hole in wheel hub are not used for your model snow thrower. KLIK PIN (INSTALL IN OUTER HOLE OF AXLE ONLY) OUTER HOLE AXLE WHEEL WHEEL HUB FIG.
TROUBLESHOOTING See appropriate section in manual unless directed to a Sears service centre/department. PROBLEM Does not start CAUSE 1. Fuel shut-off valve (if so equipped) in OFF position. 2. Safety ignition key is not inserted. 3. Out of fuel. 4. Throttle in STOP position (or ON/OFF switch is OFF). 5. Choke in OFF position. 6. Primer not depressed. 7. Engine is flooded. 8. Spark plug wire is disconnected. 9. Bad spark plug. 10. Stale fuel. 11. Water in fuel. CORRECTION 1.
SERVICE NOTES 19
REPAIR PARTS SNOW THROWER - MODEL 961980019 (96198001900) AUGER HOUSING / IMPELLER ASSEMBLY 20
REPAIR PARTS SNOW THROWER - MODEL 961980019 (96198001900) AUGER HOUSING / IMPELLER ASSEMBLY KEY NO. 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 25 26 27 28 29 30 PART NO.
REPAIR PARTS SNOW THROWER - MODEL 961980019 (96198001900) CONTROL PANEL / DISCHARGE CHUTE 2 1 1 19 2 2 2 6 26 3 27 28 4 5 20 25 6 9 29 10 27 11 16 7 18 12 17 14 3 8 13 15 31 32 30 8 22
REPAIR PARTS SNOW THROWER - MODEL 961980019 (96198001900) CONTROL PANEL / DISCHARGE CHUTE KEY PART NO. NO.
SNOW THROWER - MODEL 961980019 (96198001900) REPAIR PARTS HANDLES 5 7 2 5 9 6 36 5 1 28 42 8 11 5 15 37 34 13 28 15 5 11 19 15 18 16 22 11 10 22 15 23 12 14 24 25 16 27 17 24 32 31 26 31 27 32 30 38 39 40 24 17
SNOW THROWER - MODEL 961980019 (96198001900) REPAIR PARTS HANDLES KEY PART NO. NO.
SNOW THROWER - MODEL 961980019 (96198001900) REPAIR PARTS DRIVE 43 4 2 5 22 4 2 11 5 4 5 4 9 1 2 4 1 2 14 13 19 32 3 12 15 27 41 18 20 17 24 44 18 36 28 33 34 21 35 26 23 4 6 37 29 31 4 25 26
REPAIR PARTS DRIVE SNOW THROWER - MODEL 961980019 (96198001900) KEY PART NO. NO.
REPAIR PARTS SNOW THROWER - MODEL 961980019 (96198001900) CHASSIS / ENGINE / PULLEYS 3 30 53 19 17 57 6 22 28 6 10 21 23 4 5 58 31 10 21 56 29 24 25 27 18 20 31 5 32 38 36 5 1 2 6 42 9 16 32 37 11 12 41 39 50 7 11 8 36 13 44 43 14 15 45 33 34 35 44 11 52 49 47 5 51 40 46 28 26
REPAIR PARTS SNOW THROWER - MODEL 961980019 (96198001900) CHASSIS / ENGINE / PULLEYS KEY PART NO. NO.
SNOW THROWER - MODEL 961980019 (96198001900) REPAIR PARTS WHEELS / DECALS 2 1 5 4 6 7 5 3 6 7 2 7 30
REPAIR PARTS WHEELS / DECALS SNOW THROWER - MODEL 961980019 (96198001900) KEY PART NO. NO. 1 2 3 4 5 6 7 187833X421 155443 187865X421 146315 179830 174697 17490508 DESCRIPTION Wheel Assembly, 16", LH Pin, Klik 1/4 Wheel Assembly, 16", RH Screw, Hex Head, Tapping 5/16-18 x 5/8 Bearing, Axle Washer, Thrust (1") Screw, Hex Head 5/16-18 x 1/2 KEY PART NO. NO.
LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions. 1.