IMPORTANT MANUAL DO NOT THROW AWAY 02478 OWNER'S MANUAL MODEL: PR17H42STE WARNING: Read this Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. LAWN TRACTOR ALWAYS WEAR EYE PROTECTION DURING OPERATION 182705 Rev. 2 3.20.02 RD Printed in U.S.A.
SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • • • • • • • • • • • • • • • • • • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
SAFETY RULES Safe Operation Practices for Ride-On Mowers • • • • • • • • • • • • • • Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.
UNASSEMBLED PARTS Seat Steering Wheel Steering Wheel Insert (1) Washer 17/32 x 1-3/16 x 12 Gauge Steering Extension Shaft (1) Knob Steering Sleeve (1) Hex Bolt 3/8-16 x 1 Slope Sheet Steering Adapter (1) Large Flat Washer Key (2) Keys (1) Lock washer 3/8 (2) Mulch Blades (1) Locknut 5/16-18 (1) Oil Drain Tube (1) Hex Bolt 5/16-18 x 1-1/4 5
ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY INSERT A socket wrench set will make assembly easier. Standard wrench sizes are listed.
ASSEMBLY INSTALL SEAT (See Fig. 3) NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. Adjust seat before tightening adjustment knob. • Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. • Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
ASSEMBLY CHECK TIRE PRESSURE IMPORTANT: FOR SHIPPING PURPOSES, THE MULCHER PLATE WAS PREATTACHED TO YOUR MOWER. THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED SEPARATELY IN THE CARTON. The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual.
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. ATTACHMENT CLUTCH LEVER IGNITION SWITCH AMMETER LIGHT SWITCH POSITION LIFT LEVER PLUNGER THROTTLE/CHOKE CONTROL ATTACHMENT LIFT LEVER CLUTCH/ BRAKE PEDAL HEIGHT ADJUSTMENT KNOB PARKING BRAKE MOTION CONTROL LEVER FREE WHEEL CONTROL FIG.
OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD). HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig.
OPERATION TO ADJUST GAUGE WHEELS (See Fig. 7) TO OPERATE ON HILLS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE:Adjust gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in the Operation section of this manual).
OPERATION BEFORE STARTING THE ENGINE • CHECK ENGINE OIL LEVEL • • • • • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. Check engine oil with tractor on level ground. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.
OPERATION • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. • Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels.
CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE E E S S RS S AG US U R OUR OU SON OR UR O H T O H H A 0 S E 8H SE RE 25 50 10 Y Y Y Y Y RE O R R R R R O F E E E E E F BE SERVICE EV EV EV EV EV BE H AC DATES Check Brake Operation Check Tire Pressure T R A C T 0 R Check Operator Presence and Interlock Systems Check for Loose Fasteners 5 Sharpen/Replace Mower Blades 3 Lubrication Chart Check Battery Level 4 Clean Battery and Terminals Check Transaxle Cool
CUSTOMER RESPONSIBILITIES TRACTOR MANDREL ASSEMBLY TRAILING EDGE UP BLADE Always observe safety rules when performing any maintenance. CENTER HOLE BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual). LOCK WASHER STAR TIRES • Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual).
CUSTOMER RESPONSIBILITIES NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.
CUSTOMER RESPONSIBILITIES ENGINE COOLING FINS IN-LINE FUEL FILTER (See Fig. 16) Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. See engine manual. The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor.
SERVICE AND ADJUSTMENTS WARNING: TO AVIOD SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING • Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PRODUCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower. • • SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19) • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground.
SERVICE AND ADJUSTMENTS TO ADJUST BRAKE (See Fig. 23) • Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. • Measure distance between brake operating arm and nut “A” on brake rod.
SERVICE AND ADJUSTMENTS MOTION CONTROL LEVER TO START ENGINE WITH A WEAK BATTERY (See Fig. 27) NEUTRAL LOCK GATE WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. ADJUSTMENT BOLT If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the CUSTOMER RESPONSIBILITIES section of this manual).
SERVICE AND ADJUSTMENTS • • • Install new battery with terminals in same position as old battery. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. HOOD SEAT PAN HEADLIGHT WIRE CONNECTOR FIG.
STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. ENGINE FUEL SYSTEM CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE.
TROUBLESHOOTING POINTS PROBLEM CAUSE Will not start 1. 2. 3. 4. 5. 6. 7. Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 1. 2. 3. 4. 5. 6. 7. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 8. 9. 10. Hard to start CORRECTION Engine valves out of adjustment. 10. Fill fuel tank. See “TO START ENGINE” in Operation section. Wait several minutes before attempting to start. Replace spark plug.
TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor cut - uneven 1. 2. 3. 4. 5. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel.
TRACTOR - - MODEL NUMBER PR17H42STE, PRODUCT NUMBER 954 56 65-08 SCHEMATIC RED BLACK BATTERY RED A RED FUSE AMMETER (OPTIONAL) M STARTER BLACK WHITE SOLENOID RED B S G BLACK L M CLUTCH / BRAKE (PEDAL UP) A1 A2 WHITE SEAT SWITCH (NOT OCCUPIED) IGNITION SWITCH WHITE BLACK BLACK BLACK BLACK HOUR METER ATT'MENT CLUTCH (CLUTCH OFF) GROUNDING CONNECTOR (OPTIONAL) BLUE SPARK PLUG GAP (2 PLUGS ON TWIN CYL.
REPAIR PARTS TRACTOR - - MODEL NUMBER PR17H42STE, PRODUCT NUMBER 954 56 65-08 ELECTRICAL 22 79 21 42 24 41 43 27 27 40 26 27 27 25 16 16 33 30 52 D.C .
REPAIR PARTS TRACTOR - - MODEL NUMBER PR17H42STE, PRODUCT NUMBER 954 56 65-08 ELECTRICAL KEY NO. PART NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER PR17H42STE, PRODUCT NUMBER 954 56 65-08 CHASSIS AND ENCLOSURES 212 17 159 30 24 29 18 12 28 24 25 26 26 31 25 53 58 51 52 3 55 5 57 5 208 9 208 54 20 11 208 219 23 207 26 64 219 3 35 3 3 3 33 1 13 10 142 145 37 37 3 3 2 3 142 3 208 35 14 206 3 14 34 26 38 30
REPAIR PARTS TRACTOR - - MODEL NUMBER PR17H42STE, PRODUCT NUMBER 954 56 65-08 CHASSIS AND ENCLOSURES KEY NO. PART NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER PR17H42STE, PRODUCT NUMBER 954 56 65-08 DRIVE 51 57 89 63 212 69 70 66 197 161 159 158 59 65 162 169 61 198 81 10 150 168 163 21 50 41 14 164 202 64 56 83 32 116 82 165 156 48 38 166 8 151 51 27 49 35 39 47 30 62 120 36 52 34 52 16 36 35 37 32 53 95 28 30 26 26 16 29 16 84 27 22 77 24 26 25 55 19 15 199 200 250 77 26 1 250 71 96 78 74 76 75 32 73 16
REPAIR PARTS TRACTOR - - MODEL NUMBER PR17H42STE, PRODUCT NUMBER 954 56 65-08 DRIVE KEY NO. PART NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER PR17H42STE, PRODUCT NUMBER 954 56 65-08 STEERING ASSEMBLY 38 63 11 39 1 41 42 37 37 36 44 51 54 88 91 43 71 67 67 68 46 29 67 8 29 13 6 65 17 46 2 8 6 87 5 87 3 32 5 11 68 4 29 43 82 40 43 15 33 29 15 34 15 10 34 35 6 8
REPAIR PARTS TRACTOR - - MODEL NUMBER PR17H42STE, PRODUCT NUMBER 954 56 65-08 STEERING ASSEMBLY KEY NO. PART NO. DESCRIPTION 1 180656 Wheel Steering 2 172393 Axle Asm Cast Iron LT 3 169840 Spindle Asm LH 4 169839 Spindle Asm RH 5 6266H Bearing Race Thrust Harden 6 121748X Washer 25/32 X 1-5/8 X 16 Ga 8 12000029 Ring Klip #t5304-75 10 175121 Link Drag 11 10040600 Washer Lock Hvy Hlcl Spr 3/8 13 136518 Spacer Brg. Axle Front 15 145212 Nut Hex Flange Lock 17 177876 Shaft Asm.
REPAIR PARTS TRACTOR - - MODEL NUMBER PR17H42STE, PRODUCT NUMBER 954 56 65-08 SEAT ASSEMBLY 1 8 8 9 14 9 7 7 10 5 6 22 21 2 24 5 16 25 15 11 4 13 17 3 12 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 171683 140551 71110616 19131610 145006 73800600 124181X 17000616 19131614 174894 166369 Seat Bracket Pivot Seat 8 720 Bolt Fin Hex 3/8-16 Unc X 1 Washer 13/32 X 1 X 10 Ga Clip Push-In Nut Hex w/Ins. 3/8-16 Unc Spring Seat Cprsn 2 250 Blk Zi Screw 3/8-16 X 1.5 Washer 13/32 X 1 X 14 Ga.
REPAIR PARTS TRACTOR - - MODEL NUMBER PR17H42STE, PRODUCT NUMBER 954 56 65-08 DECALS 2 7 16 11 4 4 3 10 2 20 9 1 8 6 18 5 14 KEY NO. 1 2 3 4 5 6 7 8 9 PART NO. 157032 176305 176308 178206 176679 179128 180891 170563 172740 19 DESCRIPTION Decal Oper Decal Fender Side Decal Hood LH Decal Side Panel Logo Decal HP Engine Decal Deck "B" 42" Decal Repl. Parts Decal Warning Mult-Language Decal Fender Logo WHEELS AND TIRES 1 2 5,8 4,10 7 3,9 6 11 KEY NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER PR17H42STE, PRODUCT NUMBER 954 56 65-08 ENGINE 3 2 72 62 1 81 38 78 32 16 44 14 78 46 33 37 31 112 41 40 45 33 23 29 OPTIONAL EQUIPMENT Spark Arrester 38 13 4
REPAIR PARTS TRACTOR - - MODEL NUMBER PR17H42STE, PRODUCT NUMBER 954 56 65-08 ENGINE KEY NO. PART NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER PR17H42STE, PRODUCT NUMBER 954 56 65-08 MOWER DECK 67 157 158 68 40 37 36 40 156 153 151 155 152 143 153 154 144 45 150 40 37 159 46 106 145 103 102 105 105 44 53 59 56 52 55 51 48 54 142 49 147 50 148 104 103 146 33 32 31 104 106 101 102 30 132 34 91 21 182 21 94 183 95 132 1 147 2 21 142 116 21 113 111 114 23 24 25 115 117 26 2 119 16 118 28 15 14 20 27 29 18 3 4 18 149 114 13 5 112 115 6 118 11 19 21 10 9
REPAIR PARTS TRACTOR - - MODEL NUMBER PR17H42STE, PRODUCT NUMBER 954 56 65-08 MOWER DECK KEY NO. PART NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER PR17H42STE, PRODUCT NUMBER 954 56 65-08 MOWER LIFT 29 28 27 25 24 23 7 8 41 5 37 49 38 30 40 1 36 13 50 4 3 26 6 2 11 6 5 4 12 13 19 13 20 15 31 32 13 19 20 17 18 16 20 15 31 32 42 20
REPAIR PARTS TRACTOR - - MODEL NUMBER PR17H42STE, PRODUCT NUMBER 954 56 65-08 MOWER LIFT KEY NO. PART NO.
NOTES 44
NOTES 45
LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions. 1.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION FOL D AL ONG THIS DOT IS A TED 15 D LINE EGR EE S LOP E 47 ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2.
PARTS AND SERVICE Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENT PARTS: 1. Consult your dealer/place of purchase. 2. Consult the yellow pages of your phone directory for the name of the nearest service dealer (under saws for Chain Saws or under lawn mowers for Trimmers, Brushcutters, and Blowers). 3.
