IMPORTANT MANUAL Do Not Throw Away OWNER'S MANUAL WARNING: MODEL: PRGT22H50C Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. LAWN TRACTOR Always Wear Eye Protection During Operation 178493 Rev. 1 6.28.01 JH Printed in U.S.A.
SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • • • • • • • • • • • • • • • • • • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
SAFETY RULES Safe Operation Practices for Ride-On Mowers • • • • • • • • • • • • • • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES • • Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and using your tractor. Follow the instructions under “Customer Responsibilities” and “Storage” sections of this owner’s manual. GASOLINE CAPACITY AND TYPE: 3.5 GALLONS UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) • OIL CAPACITY: W/ FILTER: 4.0 PINTS W/O FILTER: 3.75 PINTS SPARK PLUG: (GAP: .
UNASSEMBLED PARTS Gauge Wheel Steering Wheel (12) Crownlock Nuts 5/16-18 Steering Sleeve (4) Brackets (4) Wheels Steering Sleeve Extension Steering Wheel Adapter (12) Carriage Bolts 5/16-18 x 5/8 (4) Adjusting Bar Steering Wheel Insert (4) Washers 3/8 x 3/4 x 14 Ga.
ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. STEERING WHEEL INSERT TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed.
ASSEMBLY INSTALL SEAT (See Fig. 3) • • Check engine oil level and fill fuel tank with gasoline. Place freewheel control in "transmission engaged" position. • Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. • Place motion control lever in neutral (N) position. • Press lift lever plunger and raise attachment lift lever to its highest position. • Start the engine. After engine has started, move throttle control to idle position. • Release parking brake.
ASSEMBLY TO ATTACH NOSE ROLLER (See Fig. 5) • Slide mower under tractor with deflector shield to right side of tractor. IMPORTANT: Check belt for proper routing in all mower pulley grooves. • If equipped, turn height adjustment knob counterclockwise until it stops. • Lower mower linkage with attachment lift control. • Install belt into electric clutch pulley groove. • Place the suspension arms on inward pointing deck pins. Retain with double loop retainer spring with loops down as shown.
ASSEMBLY CHECK TIRE PRESSURE 3CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ✓ Seat is adjusted comfortably and tightened securely. ✓ All tires are properly inflated.
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. IGNITION SWITCH AMMETER CHOKE CONTROL LIGHT SWITCH POSITION ATTACHMENT CLUTCH SWITCH LIFT LEVER PLUNGER THROTTLE CONTROL LIFT LEVER CLUTCH/ BRAKE PEDAL PARKING BRAKE LEVER HEIGHT ADJUSTMENT KNOB MOTION CONTROL LEVER FREEWHEEL CONTROL FIG.
OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD). HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig.
OPERATION TO ADJUST GAUGE WHEELS (See Fig. 9) TO OPERATE ON HILLS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE:Adjust gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in the Operation section of this manual).
OPERATION TO START ENGINE (See Fig. 7) BEFORE STARTING THE ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Be sure freewheel control is in the transmission engaged position. • Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place motion control lever in neutral (N) position. • Move attachment clutch to “DISENGAGED” position.
OPERATION MOWING TIPS PURGE TRANSMISSION • CAUTION: Never engage or disengage freewheel lever while the engine is running. • To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor.
CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE E GE RS S RS RS US OU SON ORA UR OU HOU H O T H A 0 H S SE 25 10 50 E EE Y 8 R RY ERY ERY ERY FOR OR E E F SERVICE EV EV EV EV EV BE BE H AC DATES Check Brake Operation Check Tire Pressure T R A C T 0 R Check Operator Presence and Interlock Systems Check for Loose Fasteners 7 Sharpen/Replace Mower Blades 4 Lubrication Chart Check Battery Level 6 Clean Battery and Terminals Check Transaxle Cooling Adjust B
CUSTOMER RESPONSIBILITIES TRACTOR TRAILING EDGE UP Always observe safety rules when performing any maintenance. STAR BLADE CENTER HOLE BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).
CUSTOMER RESPONSIBILITIES TO CHANGE ENGINE OIL (See Fig. 16) Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • Remove cap from bottom fitting of drain valve and install the drain tube onto the fitting.
CUSTOMER RESPONSIBILITIES AIR FILTER (See Fig. 17) IN-LINE FUEL FILTER (See Fig. 18) Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. • Remove knobs and cover. TO SERVICE PRE-CLEANER • Wash it in liquid detergent and water. • Squeeze it dry in a clean cloth.
SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key “OFF” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR UCT SPECIFICATIONS” section of this manual).
SERVICE AND ADJUSTMENTS FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22) TO REPLACE MOWER DRIVE BELT IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE. MOWER DRIVE BELT REMOVAL (See Fig. 23) • Park tractor on a level surface. Engage parking brake. • Remove screws from L.H. mandrel cover and remove cover. • Roll belt over the top of L.H. mandrel pulley.
SERVICE AND ADJUSTMENTS • • • • • • • Check secondary idler arm and idler to see that they rotate freely. Be sure spring is hooked in secondary idler arm and sway-bar bracket. Install new belt in lower groove of L.H. mandrel pulley, idler pulley, and center mandrel pulley as shown. Roll belt over R.H. mandrel pulley. Make sure belt is in all grooves properly. Reconnect spring to bolt in mower housing and reinstall R.H. mandrel cover.
SERVICE AND ADJUSTMENTS • • • • • • Route belt on left side, coming from engine pulley, towards back of tractor and through loop in midspan belt keeper. Place V part of belt into grooves on transaxle and fan idler pulleys, making sure to route belt inside of all belt keepers. Retighten belt keeper above transaxle pulley. Place belt around clutching idlers as shown, making sure to route belt inside of all belt keepers. Check to be sure belt is positioned correctly and is on proper side of all belt keepers.
SERVICE AND ADJUSTMENTS If your battery is too weak to start the engine, it should be recharged. If “jumper cables” are used for emergency starting, follow this procedure: ADJUSTMENT SLEEVES TIE ROD IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.
SERVICE AND ADJUSTMENTS • • • Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely Close terminal access doors. Close hood. TERMINAL ACCESS DOOR ADJUSTMENT BOLT KEPS NUT HEX BOLT ATTACHMENT LIFT SPRING POSITIVE (RED) CABLE TERMINAL GUARD JAM NUT FIG. 34 NEGATIVE (BLACK) CABLE TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 35) FIG. 33 • • • TO REPLACE HEADLIGHT BULB • • • • SPRING BUSHING Raise hood.
SERVICE AND ADJUSTMENTS ENGINE STOP TO ADJUST THROTTLE CONTROL CABLE (See Fig. 36) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move throttle control lever to fast position. • Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop.
STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE.
TROUBLESHOOTING POINTS PROBLEM CAUSE Will not start 1. 2. 3. 4. 5. 6. 7. Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 1. 2. 3. 4. 5. 6. 7. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 8. 9. 10. Hard to start CORRECTION Engine valves out of adjustment. 10. Fill fuel tank. See “TO START ENGINE” in Operation section. Wait several minutes before attempting to start. Replace spark plug.
TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor cut - uneven 1. 2. 3. 4. 5. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel.
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TRACTOR - - MODEL NUMBER PRGT22H50C SCHEMATIC BLACK RED BATTERY SOLENOID RED RED A AMMETER (OPTIONAL) M RED FUSE STARTER WHITE C WHITE BLACK G RED WHITE BLACK M G A1 L F ELECTRIC CLUTCH H BLACK B S B RED A2 CLUTCH / BRAKE (PEDAL UP) RED A BLACK D ORANGE BROWN BLACK E IGNITION SWITCH PTO (DISENGAGED) BLACK 85 86 87 30 BLACK BLACK 87A GREEN OPERATOR PRESENCE RELAY #1 GREEN BLACK SEAT SWITCH (NOT OCCUPIED) BLACK HOUR METER BLUE (OPTIONAL) FUEL LINE BLACK SPA
REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50C ELECTRICAL 22 21 79 41 24 43 42 40 81 27 33 27 30 25 10 11 52 D.C .
REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50C ELECTRICAL KEY NO. PART NO. DESCRIPTION 1 2 8 10 11 12 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 50 52 79 81 144926 74760412 7603J 145211 150109 145769 153664 166184 4152J 4206J 146149 108824X 73510400 170697 160784 175566 140401 170238 17720408 131563 178861 122822X 174653 141940 163996 109748X Battery Bolt Hex Head 1/4-20 x 3/4 Tray, Battery Bolt Btr Frt 1/4-20 X 7.
REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50C CHASSIS AND ENCLOSURES 14 157 138 153 141 148 158 5 130 140 37 130 18 31 68 35 17 122 130 150 17 58 122 17 90 8 7 17 146 144 6 68 7 143 17 7 130 152 36 30 43 139 17 32 17 34 28 142 139 33 16 17 21 36 17 130 42 50 20 56 47 36 91 36 20 19 100 21 45 17 17 21 99 70 2 63 86 44 17 106 68 103 4 17 1 17 102 21 84 60 24 17 101 98 47 17 39 34 17
REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50C CHASSIS AND ENCLOSURES KEY NO. PART NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50C GROUND DRIVE 42 39 40 41 70 81 72 56 36 89 6 38 46 37 76 30 68 73 29 77 64 74 71 35 79 17 37 28 50 34 81 82 38 117 51 81 6 80 15 52 47 65 84 53 48 85 86 48 87 83 55 66 54 88 72 90 91 67 72 33 9 115 77 99 67 116 23 5 92 7 72 22 104 109 89 76 3 111 98 73 93 99 2 94 61 96 20 105 69 101 112 100 106 108 107 72 2 36 113 89
REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50C GROUND DRIVE KEY NO. PART NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50C STEERING ASSEMBLY 9 8 7 26 25 3 2 14 45 6 6 1 9 8 12 7 3 4 11 15 10 14 44 21 14 15 20 6 6 14 23 5 14 22 14 15 31 34 41 33 32 8 6 29 13 36 37,39 38,40 6 27 17 42 28 19 27 6 16 15 14 35 14 18 38 14 13 7 8
REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50C STEERING ASSEMBLY KEY NO. PART NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50C ENGINE 1 83 22 25 62 69 21 20 45 71 84 70 74 24 84 35 79 82 12 11 18 15 41 42 17 43 10 37 47 9 28 16 26 27 2 81 31 37 29 8 39 40 40 SPARK ARRESTER KIT
REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50C ENGINE KEY NO. PART NO. 1 ------- 2 8 9 10 11 12 15 16 17 18 20 21 22 24 25 26 27 28 29 35 37 39 40 41 42 43 45 47 62 69 70 71 74 79 81 82 83 84 DESCRIPTION Engine Briggs, Model No. 407777 (Order parts from engine manuf.) 149723 Muffler Side 121361X Pulley V-Idler 177748 Keeper Asm. Belt Engine VGT 175287 Bushing 170056 Clutch Electric 143996 Pulley Engine VGT Elect Clutch 151346 Tank Fuel Rear 3.
REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50C SEAT ASSEMBLY 1 20 20 14 8 8 10 7 7 16 5 4 15 18 5 6 13 17 19 22 12 21 2 3 KEY NO. 1 2 3 4 5 6 7 8 10 12 13 14 PART NO. 173818 140551 140675 127018X 145006 73800600 124181X 171877 174894 121246X 121248X 72050412 DESCRIPTION Seat Bracket, Pivot Seat Strap, Fender Asm. Bolt, Shoulder 5/16-18 x .62 Clip, Push-In Hinged Nut, Crownlock 3/8-16 Spring, Seat Cprsn.
REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50C LIFT ASSEMBLY 40 35 73 42 43 38 34 7 32 8 9 10 31 30 39 1 70 3 29 4 11 5 72 5 33 4 2 23 6 11 23 16 13 21 23 73 14 41 13 23 14 41 20 19 18 15 12 76 26 24 78 75 23 76 KEY NO. PART NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50C MOWER DECK 55 45 53 48 45 44 46 52 38 50 45 44 43 48 27 56 39 48 45 49 63 62 45 27 31 40 45 27 51 30 65 66 28 27 45 47 31 37 94 30 32 95 32 97 110 6 104 33 33 29 98 29 97 108 96 106 94 35 59 58 107 103 109 64 1 36 67 113 34 2 26 99 5 6 42 112 45 15 54 19 20 105 6 2 18 17 14 7 16 13 10 9 8 44 11 23 2 22 21 19
REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50C MOWER DECK KEY NO. PART NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER PRGT22H50C DECALS 3 9 4 10 15 5 19 5 29 6 29 2 23 11 17 1 14 KEY NO. 1 2 3 4 5 6 9 10 11 14 PART NO. 164095 170852 176272 176273 176654 170563 172740 157140 101892X 160397 23 DESCRIPTION Decal, Dash Decal, Engine Decal, Hood, RH Decal, Hood, LH Decal, Hood Side Pnl PPro Decal, Warning Decal Decal, Danger Decal, Clutch/Brake Decal, V-Belt Schematic WHEELS & TIRES 1 2 11 3 4 7 10 5 6 9 8 12 KEY NO. 15 17 19 23 29 ------ PART NO.
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LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions. 1.
15° MAX. SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. CUT OUT ON D THIS OTT IS A ED L 15° S INES LOP E Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
PARTS AND SERVICE Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENT PARTS: 1. Consult your dealer/place of purchase. 2. Consult the yellow pages of your phone directory for the name of the nearest service dealer (under saws for Chain Saws or under lawn mowers for Trimmers, Brushcutters, and Blowers). 3.
