Parts Manual 461ZX / 966681801 541ZX / 966681901 Please read the operator’s manual carefully and make sure you understand the instructions before using the machine. Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.
When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional: This manual belongs to the machine with the manufacturing number: Engine Manufacturing Number The machine’s manufacturing number can be found on the printed plate affixed to the engine compartment. Stated on the plate, from the top are: • The machine’s type designation (I.D.). • The manufacturer’s type number (Model). • The machine’s serial number (Serial no.
CONTENTS FRAME......................................................................... 4 HYDRAULIC PUMP- MOTOR.................................... 16 ENGINE PLATE WHEELS AND TIRES................................................. 18 MODEL 966681901................................................ 6 46" DECK................................................................... 20 MODEL 966681801................................................ 8 54" DECK.....................................................
FRAME 9 14 22 25 1 32 13 19 32 29 30 29 2 18 29 22 18 32 9 32 20 17 17 29 24 4 18 3 27 34 16 15 31 21 27 12 11 29 5 10 24 23 28 17 33 13 27 6 8 35 4 7 28
FRAME ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 510 261802 ���� 1 ���� PLATE, OUTER BRAKE BLK 18.. 539 101341 ���� 8 ���� HCS 3/8-16 x 3 2.. 510 206703 ���� 1 ���� PLATE, BRAKE LATCH BLK 19.. 539 976938 ���� 6 ���� HCS 5/16-18 x 2¼ 3.. 510 245604 ���� 1 ���� PLATE, DECK HEIGHT BLK 20.. 539 102335 ���� 4 ���� HCS 5/16-18 x 4 4.. 510 240502 ���� 1 ���� PLATE, DECK HEIGHT BLK 21.. 539 977761 ���� 2 ���� HCS ¼-20 x 1 5.. 510 171505 ���� 1 ���� PLATE, FOOT BLK 22..
ENGINE PLATE MODEL 966681801 24 22 19 7 22 18 11 23 20 21 25 10 1 15 9 8 5 13 23 12 22 26 6 28 2 3 4 26 14 6 27 25 17 16
ENGINE PLATE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 575 327002 ���� 1 ���� PLATE, ENGINE 15.. 539 976935 ���� 3 ���� HCS 5/16-18 x 1½ 2.. 539 112092 ���� 1 ���� ARM, IDLER 16.. 539 976944 ���� 1 ���� HCS 7/16-20 x 3½ 3.. 539 101231 ���� 1 ���� SPINDLE, IDLER 17.. 539 103433 ���� 1 ���� HCS ½-13 x 3¼ 4.. 539 110311 ���� 1 ���� PULLEY, IDLER 18.. 539 990669 ���� 1 ���� HCS 5/16-18 x 1¾ 5.. 539 114530 ���� 1 ���� PULLEY, ENGINE 19..
ENGINE PLATE MODEL 966681901 3 4 21 19 13 5 14 1 20 20 22 12 23 24 26 18 22 27 11 9 10 24 8 2 28 25 6 7 15 26 17 16 8
ENGINE PLATE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 575 327002 ���� 1 ���� PLATE, ENGINE BLK 16.. 539 103433 ���� 1 ���� HCS ½-13 x 3¼ 2.. 532 400008 ���� 1 ���� CLUTCH 17.. 539 109389 ���� 1 ���� HCS 3/8-16 x 3½ 3.. 532 159955 ���� 1 ���� TUBE, EXHAUST RT 18.. 532 120616 ���� 4 ���� HHFS 3/8-16 x 1 THD FRM 4.. 532 160589 ���� 1 ���� TUBE, EXHAUST LT 19.. 539 107475 ���� 4 ���� BOLT 5/16-18 x ¾ THD FRM 5.. 510 260402 ���� 1 ���� BRACKET, MUFFLER BLK 20..
STEERING 2 1 15 20 6 19 18 3 22 11 14 9 10 22 7 17 12 4 16 8 19 20 21 5 10 21 13
STEERING ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 579 036901 ���� 2 ���� LEVER w/ GRIP 12.. 539 990209 ���� 2 ���� HCS 5/16-18 x 1 2.. 525 392901 ���� 2 ���� GRIP, FOAM 13.. 539 976935 ���� 2 ���� HCS 5/16-18 x 1½ 3.. 577 251701 ���� 2 ���� BRACKET, CONTROL 14.. 539 101469 ���� 2 ���� HCS 5/16-18 x 1¼ 4.. 539 131518 ���� 4 ���� BEARING, FLANGE 15.. 578 296401 ���� 4 ���� SCREW 5/16-18 X 1 BTN HD 5.. 576 140301 ���� 2 ���� LEVER, CONTROL 16..
IGNITION MODEL 966681801 2 8 26 6 36 4 7 43 29 39 11 1 5 25 38 45 40 13 47 28 19 44 46 15 27 16 42 21 17 12 32 23 18 31 37 9 47 34 10 35 30 20 22 3 10 41 24 33 14 45 12
IGNITION ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 578 179001 ���� 1 ���� FENDER, RT BLK 27.. 576 371201 ���� 1 ���� PANEL, RT 2.. 576 370501 ���� 1 ���� FENDER, LT 28.. 576 371001 ���� 1 ���� RING, RT BLK 3.. 578 178601 ���� 1 ���� TANK, FUEL 29.. 576 179401 ���� 1 ���� HOUR METER 4.. 575 018101 ���� 1 ���� CAP, FUEL w/ TETHER 30.. 539 932956 ���� 1 ���� FUEL LINE 10" 5.. 539 112734 ���� 1 ���� CABLE, THROTTLE 31.. 505 215101 ���� 1 ���� FUEL LINE 2½" 6..
IGNITION MODEL 966681901 2 8 34 6 26 37 4 7 44 29 40 11 1 5 25 39 46 41 13 48 28 19 45 47 15 27 16 43 21 17 12 32 23 18 31 38 9 47 35 10 36 30 20 22 3 10 42 24 33 14 45 14
IGNITION ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 578 179001 ���� 1 ���� FENDER, RT BLK 28.. 576 371001 ���� 1 ���� RING, RT BLK 2.. 576 370501 ���� 1 ���� FENDER, LT 29.. 576 179401 ���� 1 ���� HOUR METER 3.. 578 178601 ���� 1 ���� TANK, FUEL 30.. 539 932956 ���� 1 ���� FUEL LINE 10" 4.. 575 018101 ���� 1 ���� CAP, FUEL w/ TETHER 31.. 505 215101 ���� 1 ���� FUEL LINE 2½" 5.. 539 112734 ���� 1 ���� CABLE, THROTTLE 32.. 574 521302 ���� 1 ���� HOSE, 20" 6..
BRAKE / LIFT 5 10 3 21 6 7 17 2 13 18 4 15 9 1 11 8 19 16 12 14 20 16
BRAKE / LIFT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 574 216604 ���� 2 ���� SHAFT LIFTING 12.. 532 195161 ���� 2 ���� STUD w/ANTI- ROTATE 2.. 522 710804 ���� 1 ���� SHAFT, BRAKE BLK 13.. 539 105069 ���� 3 ���� E-RING 3.. 510 030701 ���� 2 ���� SPRING, COMPRESSION 14.. 539 976989 ���� 2 ���� HAIRPIN 4.. 539 118762 ���� 2 ���� SPRING 15.. 539 113621 ���� 2 ���� BOLT 3/8-16 x 3/8 SKT HD 5.. 510 207201 ���� 2 ���� GRIP, HANDLE BLK 16..
HYDRAULIC PUMP- MOTOR 21 33 19 16 11 1 5 30 34 26 23 15 24 4 10 31 28 6 18 25 7 33 32 12 27 13 9 29 3 22 8 33 17 15 27 35 14 2 35 34 20 18
HYDRAULIC PUMP- MOTOR ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 510 375601 ���� 1 ���� EZT, LT 19.. 510 185102 ���� 2 ���� MOUNT, EZT RR BLK 2.. 510 375602 ���� 1 ���� EZT, RT 20.. 539 990637 ���� 4 ���� HCS 3/8-16 x 2½ 3.. 574 030501 ���� 1 ���� ROD, EZT BRAKE LT 21.. 539 101721 ���� 4 ���� HCS 5/16-18 x 2¾ 4.. 574 030502 ���� 1 ���� ROD, EZT BRAKE RT 22.. 539 990209 ���� 2 ���� HCS 5/16-18 x 1 5.. 539 110411 ���� 1 ���� BELT, EZT 23..
WHEELS AND TIRES 11 17 12 10 22 15 9 7 18 5 21 13 19 2 14 3 6 8 16 4 1 20 16 20
WHEELS AND TIRES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 575 812201 ���� 2 ���� CASTER TIRE ASSY 11.. 539 102535 ���� 2 ���� GREASE CAP 2.. 575 812601 ���� 2 ���� TIRE ASSY, REAR, 18 x 8.5-8 MODEL 966681801 12.. 539 115749 ���� 2 ���� PLUG, CASTER 539 110180 ��� 2 ���� TIRE ASSY, REAR, 18 x 9.5-8 MODEL 966681901 3.. 575 812301 ���� 2 ���� RIM, CASTER BLK 4.. 539 114697 ���� 2 ���� TIRE 410-5 4 PLY CASTER 5.. 510 186504 ���� 2 ���� YOKE YLW 6..
MOWER DECK / CUTTING DECK 46" DECK 38 44 33 8 45 9 2 10 43 22 24 20 34 36 11 13 25 30 14 19 47 46 12 41 28 4 37 27 30 29 44 36 35 32 31 39 31 42 18 15 26 17 16 1 6 23 21 42 3 22 7 40 Torque to 55-70 ft/lbs 5
MOWER DECK / CUTTING DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 522 745402 ���� 1 ���� DECK w/ SAFETY DECALS 25.. 539 110462 ���� 1 ���� ROD, HINGE 2.. 539 117245 ���� 1 ���� BELT, DECK 26.. 539 991034 ���� 1 ���� SCREW 10-24 x 5/8 WSHR HD 3.. 777 405380 ���� 2 ���� BLADE, HI-LIFT 27.. 539 107630 ���� 8 ���� SCREW 5/16-18 x WSHER HD 4.. 532 405506 ���� 1 ���� SHIELD, BELT RH 28.. 539 107631 ���� 4 ���� SCREW ¼-20 x 5/8 THDROLL 5..
MOWER DECK / CUTTING DECK 12 5 26 37 45 2 44 11 10 9 40 35 8 21 15 18 19 45 30 41 29 13 42 36 34 20 48 4 22 28 37 45 38 47 7 36 39 46 23 31 17 33 39 16 1 27 43 25 14 6 24 3 24 32
MOWER DECK / CUTTING DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 522 745602 ���� 1 ���� DECK w/ SAFETY DECALS 25.. 539 112062 ���� 1 ���� BAFFLE, CNTR 2.. 539 114557 ���� 1 ���� V-BELT 26.. 539 104870 ���� 1 ���� HCS 7/16-14 x 2½ 3.. 777 187256 ���� 3 ���� BLADE, BAGGING 27.. 539 990316 �� 12 ���� RHSNB 5/16-18 x ¾ 4.. 532 187297 ���� 1 ���� BELT SHIELD, LT 28.. 539 100145 ���� 1 ���� RHSNB 3/8-16 x 2 5.. 532 188187 ���� 1 ���� BELT SHIELD, RT 29..
SEAT 1 6 8 7 2 21 13 14 20 17 5 17 3 10 11 19 9 10 16 12 19 26 4 15 22 18
SEAT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 532 406625 ���� 1 ���� SEAT 12.. 539 990316 ���� 4 ���� RHSNB 5/16-18 x ¾ 2.. 532 196977 ���� 1 ���� SEAT PAN 13.. 539 108503 ���� 1 ���� HCS 3/8-16 x 5/8 3.. 577 260506 ���� 1 ���� SUPPORT, SEAT BLK 14.. 539 976941 ���� 2 ���� HCS 3/8-16 x 1¼ 4.. 574 522702 ���� 2 ���� SUPPORT, SEAT RR BLK 15.. 539 990209 ���� 2 ���� HCS 5/16-18 x 1 5.. 539 110300 ���� 2 ���� SPRING, SEAT 16..
DECALS 10 4 17 1 18 6 14 11 2 9 5 13 15 19 8 3 7 16 12 28
DECALS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 539 105745 ���� 1 ���� DECAL, BATTERY WARNING 13.. 575 934701 ���� 1 ���� DECAL, POULAN, FRT 2.. 539 108385 ���� 1 ���� DECAL, DO NOT TOW 14.. 575 934801 ���� 1 ���� DECAL, POULAN, RT 3.. 539 109897 ���� 1 ���� DECAL, SERVICE 15.. 575 934802 ���� 1 ���� DECAL, POULAN, LT 4.. 575 927201 ���� 2 ���� DECAL, MOTION CONTROL 16.. 510 240201 ���� 1 ���� DECAL, BELT ROUTING 966681801 5.. 539 107959 ���� 1 ���� DECAL, WARNING 6..