IMPORTANT MANUAL Do Not Throw Away OWNER'S MANUAL MODEL NUMBER: XT624ES SNOW THROWER WARNING: Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. Always Wear Eye Protection During Operation 437316 07.27.10 TH/JA Printed in the U.S.A.
IMPORTANT Safe Operation Practices for Walk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.
6. When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine. 7. Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous. 8.
PARTS PACKED SEPARATELY IN CARTON (1) AUGER CONTROL ROD (1) MULTIWRENCH (180684) (1) DISCHARGE CHUTE (3) RETAINER SPRINGS (169675) (1) POWER CORD (198563) (2) FLAT WASHERS ROTATOR HEAD MOUNTING (2) CARRIAGE BOLTS 3/8-16 x 2.25 (1) WASHER 3/8 (19131316) (1) LOCKNUT 3/8 (73800600) SAFTEY IGNITION KEY(S) (422663) (2) HANDLE KNOBS EXTRA SHEAR BOLTS AND NUTS (2) SHEAR BOLTS 1/4-20 x 1-3/4 (192090) (2) LOCKNUTS 1/4-20 (73800400) ASSEMBLY / PRE-OPERATION 2.
ASSEMBLY / PRE-OPERATION NOTE: The multi-wrench may be used for assembly of the chute rotator head to snow thrower and making adjustments to the skid plates. INSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4) The traction drive control rod is installed on the snow thrower. 1. Remove plastic tie securring rod to lower handle. 2. With top end of rod positioned under left side of control panel, push rod down and insert top end of rod into hole in drive control bracket. Secure with retainer spring.
ASSEMBLY / PRE-OPERATION INSTALL DISCHARGE CHUTE / CHUTE ROTATOR HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotator head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower. 2. Position chute rotator head over chute bracket. If necessary, rotate chute assembly to align square and pin on underside of chute rotator head with holes in chute bracket. 3.
OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand their meaning.
OPERATION MUFFLER ELECTRIC START BUTTON GASOLINE FILLER CAP AUGER CONTROL LEVER DISCHARGE CHUTE CONTROL LEVER DRIVE SPEED CONTROL LEVER POWER CORD PLUG CHOKE CONTROL TRACTION DRIVE CONTROL LEVER CHUTE DEFLECTOR SAFETY IGNITION KEY LIGHT ON / OFF SWITCH PRIMER FUEL SHUT-OFF VALVE DISCHARGE CHUTE CHUTE DEFLECTOR KNOB RECOIL (AUXILIARY) STARTER HANDLE HANDLE KNOB CLEAN-OUT TOOL MUFFLER NOTE: ITEMS ABOVE ARE SHOWN IN THEIR TYPICAL LOCATION ON THE ENGINE.
OPERATION The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your snow thrower or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. TO CONTROL SNOW DISCHARGE (See Figs.
OPERATION TO THROW SNOW (See Fig. 13) The auger rotation is controlled by the auger control lever located on the right side handle. • Squeeze auger control lever to handle to engage the auger and throw snow. • Release the auger control lever to stop throwing snow. • • Make sure the discharge chute is pointed in a safe direction (no vehicles, buildings, people, or other objects are in the direction of discharge) before restarting the engine.
OPERATION TO ADJUST SKID PLATES (See Fig. 16) NOTE: The wrench provided in your parts bag may be used to adjust the skid plates. Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the ground surface. Adjust skid plates evenly to proper height for current surface conditions.
OPERATION TO START ENGINE Your snow thrower engine is equipped with both a 120 Volt A.C. electric starter and a recoil starter. The electric starter is equipped with a three-wire power cord and plug and is designed to operate on 120 Volt A.C. household current. • Be sure your house is a 120 Volt A.C. three-wire grounded system. If you are uncertain, consult a licensed electrician. 5. Pull recoil starter handle quickly. Do not allow starter rope to snap back. 6.
MAINTENANCE GENERAL RECOMMENDATIONS LUBRICATION CHART The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your snow thrower. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.
MAINTENANCE NOTE: The left side wheel may be removed from snow thrower for easier access to the oil drain plug and placement of a suitable container. The unit tilted, resting on the frame with the left wheel removed, will help drain any oil trapped inside the engine. (See “TO REMOVE WHEELS” in the Service and Adjustments section of this manual). 1. Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it cannot come in contact with plug. 2. Clean area around drain plug.
SERVICE AND ADJUSTMENTS IMPELLER SHEAR BOLTS The impeller is secured to the impeller shaft with two (2) capscrew/shear bolts and hex nuts. Should a foreign object or ice become lodged in the impeller, the capscrews are designed to break, preventing damage to any other components. If impeller does not turn when auger control lever is engaged, check to see if the capscrews have sheared. To replace the capscrew/shear bolts: 1. Disengage all controls and move throttle control to STOP position.
SERVICE AND ADJUSTMENTS TO REPLACE BELTS (See Fig. 21) The auger and traction drive belts are not adjustable. If the belts are damaged or begin to slip from wear, they should be replaced. It is recommended that the belt(s) be replaced by a service center/department. NOTE: It is recommended that both the auger and traction drive belt be replaced at the same time.
SERVICE AND ADJUSTMENTS TO REMOVE WHEELS (See Fig. 22) • Remove the klik pin and remove wheel from axle. IMPORTANT: When installing wheel, be sure to use the innermost hole in axle and the wheel hub hole. To disengage drive system from the wheels (for pushing or transporting the snow thrower), remove klik pin from wheel hub and insert pin into the outermost hole in axle only. NOTE: To seal punctures or prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer.
STORAGE NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.
TROUBLESHOOTING See appropriate section in manual unless directed to an authorized service center/department. PROBLEM Does not start CAUSE 1. Fuel shut-off valve (if so equipped) in OFF position. 2. Safety ignition key is not inserted. 3. Out of fuel. 4. Throttle in STOP position (or ON/OFF switch is OFF). 5. Choke in OFF position. 6. Primer not depressed. 7. Engine is flooded. 8. Spark plug wire is disconnected. 9. Bad spark plug. 10. Stale fuel. 11. Water in fuel. CORRECTION 1.
REPAIR PARTS SNOW THROWER - - MODEL NO. XT624ES (96192004400) AUGER HOUSING / IMPELLER ASSEMBLY 5 11 11 6 7 15 14 16 11 12 4 13 11 3 8 12 17 10 1 37 9 2 9 33 37 32 34 31 9 30 31 26 29 36 27 28 23 22 21 20 25 35 22 23 24 21 18 2 (EXPLODED) 19 01.07.026-D NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
REPAIR PARTS SNOW THROWER - - MODEL NO. XT624ES (96192004400) AUGER HOUSING / IMPELLER ASSEMBLY KEY NO. PART NO.
REPAIR PARTS SNOW THROWER - - MODEL NO. XT624ES (96192004400) AUGER HOUSING / IMPELLER ASSEMBLY 1 KEY NO. PART NO. DESCRIPTION 1 2 3 4 404928X505 404931X431 72270505 155377 AUGER HOUSING SCRAPER BAR CARRIAGE BOLT 5/16−18 X .625 NUT 5/16−18 3 (5x) 4 (5x) 2 01.07.001-A 2 3 1 1 2 3 01.07.024-B KEY NO. PART NO. DESCRIPTION 1 2 3 420478 411939 179582 AUGER BEARING BEARING PLUG SCREW 5/16−18 X 1.00 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.
REPAIR PARTS SNOW THROWER - - MODEL NO. XT624ES (96192004400) AUGER HOUSING / IMPELLER ASSEMBLY 2 1 KEY NO. PART NO. DESCRIPTION 1 2 420493X431 420494X431 AUGER ASSEMBLY LH 24 AUGER ASSEMBLY RH 24 01.07.017-A 4 3 2 3 4 01.11.001-B 1 KEY NO. PART NO. DESCRIPTION 1 2 3 4 174762X431 178777X431 72270506 751153 SKID PLATE LH SKID PLATE RH CARRIAGE BOLT 5/16−18 X .75 NUT 5/16−18 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.
REPAIR PARTS SNOW THROWER - - MODEL NO. XT624ES (96192004400) CONTROL PANEL / DISCHARGE CHUTE 2 2 1 *3 *7 *6 *4 KEY NO. PART NO. DESCRIPTION 1 2 *3 *4 *5 *6 *7 428272 17501010 420678 405932 420675 428273 428310 LEVER/CABLE ROTATOR ASSEMBLY SCREW 10-24 X .625 ROTATOR HEAD ROTATOR PIVOT BRACKET PULLEY PIVOT CABLE ASSEMBLY ADJUSTABLE CABLE ASSEMBLY HEAT SHIELD 01.09.010-B NOTES: 1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY. NOTE: All component dimensions given in U.
REPAIR PARTS SNOW THROWER - - MODEL NO. XT624ES (96192004400) CONTROL PANEL / DISCHARGE CHUTE 11 10 2 5 8 3 6 6 11 7 1 6 01.09.005-E 12 13 11 4 9 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 435023X505 178633X505 420325 179096X505 189713X428 128415 185600 72270505 191730 155415 179246 430324 419822X431 CHUTE WELDMENT DEFLECTOR WELDMENT DEFLECTOR SEAL STRAP KNOB BLACK POP RIVET SHOULDER BOLT 1/4−20 X .704 CARRIAGE BOLT 5/16−18 X .
SNOW THROWER - - MODEL NO. XT624ES (96192004400) REPAIR PARTS HANDLES 5 1 6 8 7 2 5 9 3 8 6 7 8 4 9 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 419800X431 419801X431 196944X431 196943X431 199513 74780512 74780524 751153 155415 PLOW HANDLE LH PLOW HANDLE RH PANEL BRACKET LH PANEL BRACKET RH HANDLE GRIP SCREW 5/16−18 X .750 SCREW 5/16−18 X 1.50 NUT 5/16−18 WASHER KEY NO. 1 2 3 4 PART NO.
SNOW THROWER - - MODEL NO. XT624ES (96192004400) REPAIR PARTS HANDLES 7 1 4 3 5 2 4 6 5 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 183346 178668 180927 184471 175262 178770 183784 CONSOLE PANEL HEADLIGHT BEZEL FLOOD HEADLIGHT SCREW 10−24 X .625 SCREW 10−24 X 1.25 WIRE HARNESS BULB KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 412675X431 414572 178831 169675 17060410 421252X431 INTERLOCK SPRING INTERLOCK CAM TORSION SPRING RETAINER SCREW 1/4−20 X .625 INTERLOCK STOP 01.10.
REPAIR PARTS HANDLES SNOW THROWER - - MODEL NO. XT624ES (96192004400) 10 2 11 8 6 7 5 4 7 9 9 1 3 13 8 12 13 14 14 12 01.08.002-G KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 412683X431 424517X431 424516X431 412679X008 426918X008 412677 421613 169675 17060410 414280 414281 178899 19131316 72120618 CONTROL PANEL CONTROL LEVER LH CONTROL LEVER RH TRACTION ROD ARM IMPELLER ROD ARM INTERLOCK ROD SPACER RETAINER SCREW 1/4-20 X .
SNOW THROWER - - MODEL NO. XT624ES (96192004400) REPAIR PARTS HANDLES 2 10 KEY NO. 1 2 3 4 5 6 7 8 9 10 10 3 1 PART NO. 180480 405740 180445 187716 180447 178669 180926 72270505 155377 169675 DESCRIPTION IMPELLER ROD ASSEMBLY TRACTION ROD ASSEMBLY SHIFTER ROD TOP SHIFTER ROD BOTTOM SPRING SLEEVE IMPELLER SPRING TRACTION SPRING CARRIAGE BOLT 5/16-18 X .75 NUT 5/16-18 RETAINER 8 9 4 5 7 10 5 6 01.12.001-E NOTE: All component dimensions given in U.S. inches. 1 inch = 25.
SNOW THROWER - - MODEL NO. XT624ES (96192004400) REPAIR PARTS DRIVE 42 EXPLODED 46 2 45 16 48 17 1 18 15 11 9 9 10 8 7 12 9 11 53 13 14 47 15 49 20 22 19 53 11 4 34 53 23 52 21 6 24 5 33 23 53 3 28 26 29 30 31 33 32 35 27 24 26 38 53 36 37 4 23 50 24 24 25 53 42 43 39 44 41 40 39 01.02.013-A NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
REPAIR PARTS DRIVE KEY NO. PART NO. 1 198875 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 17501010 402685X505 17490508 57079 405485 198580 403097X008 402881 403096X431 191730 402856X008 416717X431 187101 700279 427542 402568 169675 401732 402310 12000036 402878 751153 408981 73930500 198176X431 SNOW THROWER - - MODEL NO. XT624ES (96192004400) DESCRIPTION KEY NO. PART NO. DESCRIPTION SPEED SELECTOR ASSEMBLY SCREW 10-24 X .625 END PLATE SCREW 5/16-18 X .
SNOW THROWER - - MODEL NO. XT624ES (96192004400) REPAIR PARTS DRIVE 5 6 7 1b 4 3 1b 1a 6 2 3 5 4 01.03.005-B KEY NO. 1 1a 1b 2 3 4 5 6 7 PART NO. 188226 179352 184206 402691 174697 179830 17490508 155443 189282 DESCRIPTION (assy of 1a,1b) AXLE ASSEMBLY AXLE SHAFT ROLL PIN 3/16 SPROCKET THRUST WASHER BEARING BOLT 5/16−18 X .500 CLIK PIN SQUARE KEY NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
REPAIR PARTS SNOW THROWER - - MODEL NO. XT624ES (96192004400) CHASSIS / ENGINE / PULLEYS 2 3 2 3 1 01.00.034-A 1 KEY NO. PART NO. DESCRIPTION -1 2 3 437300 418694X505 150406 428867 COMPLETE LCT ENGINE FRAME BOLT 3/8-16 SCREW 5/16-18 X .750 KEY NO. 1 PART NO. 427963X505 DESCRIPTION ENGINE MOUNTING PLATE KEY NO. 1 PART NO. 428684 DESCRIPTION COVER ASSEMBLY 01.01.004-A 1 01.21.013-B NOTE: All component dimensions given in U.S. inches. 1 inch = 25.
REPAIR PARTS SNOW THROWER - - MODEL NO. XT624ES (96192004400) CHASSIS / ENGINE / PULLEYS 23 22 24 14 21 20 11 19 14 21 20 13 18 17 12 14 15 16 6 7 10 8 4 3 5 9 1 2 01.21.003-C KEY NO. PART NO. DESCRIPTION KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 408007 419744 423723X431 180523 426589 74780524 423990X431 428867 424297 751153 187786 180522 IMPELLER BELT TRACTION BELT IDLER ARM BRACKET IDLER PULLEY NUT 5/16-18 SCREW 5/16-18 X 1 .50 IDLER BRACKET SCREW 5/16-18 X .
REPAIR PARTS WHEELS SNOW THROWER - - MODEL NO. XT624ES (96192004400) 1 KEY NO. PART NO. DESCRIPTION 1 2 432331X428 432332X428 WHEEL ASSEMBLY LH WHEEL ASSEMBLY RH 2 01.06.018-A NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty.
SNOW THROWER - - MODEL NO. XT624ES (96192004400) REPAIR PARTS BAG OF PARTS 3 4 2 5 7 1 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 198563 169675 180684X008 73800600 19131316 192090 73800400 POWER CORD RETAINER PIN WRENCH LOCKNUT 3/8−16 WASHER 3/8 SHEAR BOLT 1/4−20 X 1−3/4 LOCKNUT 1/4−20 KEY NO. PART NO. DESCRIPTION 1 422663 SAFETY IGNITION KEY 6 01.14.004-B 1 01.14.009-A 1 3 2 4 1 4 2 01.14.012-A KEY NO. PART NO.
SNOW THROWER - - MODEL NO. XT624ES (96192004400) REPAIR PARTS DECALS 1 4 7 6 8 3 1 KEY NO. PART NO. DESCRIPTION 1 3 4 6 7 8 --- 181037 181035 181042 181033 429591 428716 437316 437317 DECAL, DANGER DECAL, DANGER, DEFLECTOR DECAL, DANGER DECAL, INSTRUCTION DECAL, CONSOLE, RH, SPEED DECAL, CONSOLE, LH, SPEED OWNER’S MANUAL, ENGLISH OWNER'S MANUAL, FRENCH NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.
SERVICE NOTES 38
SERVICE NOTES 39
LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions. 1.