Instruction Manual PLATE COMPACTOR Model:PK0201 / PK0202 Please keep this instruction manual for future reference 1
Contents Introduction…………………………………….1 Application……………………………..............2 Structure………………………………..............2 Function and controls…………………………..2 Accessories……………………………………..3 For safety operation……………………………3 Hazards and risks………………………………4 Operation……………………………………...5-10 Care and preventive maintenance……………....10 Service………………………………………….10 Technical parameter……………………………..11-14 Specifications……………………………………14 Spare parts and service…………………………..11 Replacement and parts list……………………..
INTRODUCTION Thank you for your selection of POWERKING equipment. We have taken care in the design, manufacture and testing of this products. It is covered by a 1 YEAR warranty. Should service or spare parts be required, prompt and efficient service is available please visit www.qvtools.com or call 1-800-344-3371 PST. Powerkings goal is to produces power equipment that helps the operator work safely and efficiently. The most important safety device for this or any tool is the operator.
through the vibrating plate, which power is generated from Kohler motor, this machine is suitable for making the ground surface smooth, such as leveling the soil and beaching, finishing the asphalt paving. Applications as followings: Trench compaction Earthworks Road maintenance Landscaping Brick paving Drive way toppings This machine is hard to move forward on wet soil (especially clay soil ). It is not suitable for such application.
vibrating plate by Shock absorbing Rubber. The lower part is made up of Vibrating plate and Vibrator unit that has an Eccentric rotary shaft built in. The power source is transmitted from the centrifugal clutch on engine output shaft to the Eccentric rotary shaft via V-belt. Power Transfer Air-cooled single cylinder engine is amounted as power source and centrifugal clutch is fixed on engine output shaft. Centrifugal Clutch engages by running up the engine and engine R.P.
bolts which secure the motor to the baseplate. Adjust the set screws which bear against the motor crankcase to achieve the required belt tension. Ensure that the four nuts and the set screw locknuts are tightened after adjustment. ACCESSORIES Transport Trolley-facilitates handling. Hooks into the baseplate. FOR SAFETY OPERATION 1. This safety alert symbol identifies important safety messages throughout this manual and on the machine. When you see this symbol, carefully read the message that follows.
damage, or booth. Safety precautions must be observed at all times. Operator qualifications; Before operating this equipment.an individual should read this manual. Whenever possible, operator should be shown how to operate the unit by an experienced operator. Inexperience is hazardous in operating any machine or attachment. Trial and error is not the way to become familiar with a piece of equipment.
Flammable liquid. Stop engine and do not smoke or allow work in immediate area when refueling. Fire or explosion could result from flames or sparks. • Shutdown engine before performing service or maintenance. Contact with moving parts can cause serious injury. • Allow machine and engine to cool before performing service or maintenance. Contact with hot components can cause serious burns.
instructions. SERIOUS INJURY could result from improper or careless use of this machine. Plate compactors are heavy units and should be positioned by two people of appropriate strength. Using the lifting handles provided on the machine, along with correct lifting techniques. MECHANICAL HAZARDS DO NOT operate the machine unless all protective guards are in place. KEEP hands and feet clear of rotating and moving parts as they will cause injury contacted.
be damaged by the action of the vibration. EXERCISE CARE when operating unit. Exposure to vibration or repetitive work actions may be harmful to hands and arms. NEVER stand on the unit while it is operating. DO NOT change the governed no-load motor speed above 3,500 r/min. Any increase may result in personal injury and damage to the machine and void warranty. BE CAREFUL not to come in contact with the muffler when the engine is hot, since it can cause severe burns.
adequate ventilation. CARBON MONOXIDE exhaust gases from internal combustion motor driven nits can cause death in confined spaces. NOISE HAZARDS EXCESSIVE NOISE can lead to temporary or permanent loss of hearing. WEAR an approved hearing protection device to limit noise exposure. As required by occupational health and safety regulations. PROTECTIVE CLOTHING ALWAYS wear approved hearing protection when operating this equipment. Protective goggles and a dust mask should be worn at all times.
rammer. Where possible the site should be graded and leveled before commencing compaction. Correct moisture content in soil is vital to proper compaction .Water acts as a lubricant to help slide soil particles together. Too little moisture means inadequate compaction; too much moisture leaves water filled voids that weaken the soil’s load bearing ability. Use fuel as recommended by Kohler. The vibratory motion provides a self-propelling action.
Steer the machine by moving the handle sideways to the right or left. ALWAYS maintain good footing so that you do not slip and lose control when starting or operating the machine. 1. 1-1. Prior to operation Make sure that all dirt, mud, etc., are thoroughly removed from the unit prior to operation. Special effort should be given to the button face of the vibrating plate and those areas adjacent to the cooling air inlet of engine, carburetor, and air cleaner. 1-2.
1-5. Remove the oil plug in the vibrator assembly and check the oil level when checking. The oil level should be full. Every month or every 200 hours of operation, replace the oil. IMPORTANT: Use the motor oil SAE When changing the oil, the old oil can be drained by tipping the unit. Regular grade gasoline should be used in the engine. When filling the fuel tank, make sure the fuel filter is used. 2. Caution 2-1. Be careful with the operating place and ventilation.
2-4. Stop engine before replenishing fuel tank. Never replenish gasoline while the engine is running or remains hot otherwise spilled or evaporated fuel is liable to catch fire from engine sparks or muffler heat. Wipe off spilled fuel, if any, before starting engine. Be careful not to spill fuel. 2-5.Keep inflammables away from the vicinity of the exhaust port. Be careful with gasoline match, straw and other imflammables, since the exhaust port is subjected to a high temperature. 3.
close the choke lever fully. 3-5.Pull the starter handle slowly until resistance is felt. This is the “compression” point. Return the handle to its original position and pull swiftly. Do not pull the rope all the way. After starting the engine, allow the starter handle to return to its original position while still holding the handle. Diesel Engine – THIS MODEL NOT EQUIPED WITH DIESEL 3-6.Turn the throttle lever to START position (open Byabout 30 degrees). 3-7.
CAUTION Do not pull the rope all the way and do not take your hand off the pulled knob but slowly return it original position. 3-8.After starting up the engine, be sure to perform a warm up the engine, be sure to perform a warm up run for 2 to 3 minutes. This should be performed without fail, particularly during winter season. 4 Operation 4-1.As the engine warms up, gradually move the choke lever to the OPEN position.Fig-8 4-2.Movethe speed control lever from the LOW to the HIGH position.
NOTICE If the engine stops and will not restart, check the engine oil lever. 4-3.When compacting asphalt, it is advisable to paint the bottom face of the vibrating plate with diesel fuel. This will assistant in preventing the plate from sticking to the asphalt. 4-4.When shutting off the vibrator, turn the speed control lever from the HIGH to LOW position. Do not move the speed control lever slowly. 5.Transportation 5-1.Be sure to stop the engine while transporting. WAIT UNTIL ENGINE IS COOL. 5-2.
position and allow the engine to run at low speed for 2 or 3 minutes before stopping. 6-2. Turn the stop switch to the OFF position. 6-3. Close the fuel cock. 7.Service & Storage CAUTION Flammable liquid: stop engine and do not smoke or allow work in immediate area when refueling. Fire or explosion could result from flames or sparks. Moving parts: shutdown engine before performing service or maintenance. Contact with moving parts can cause serious injury.
A.AIR CLEANER SERVICE Fig-14 Dirty air cleaner element will cause starting difficulty, power loss, engine malfunctions, and shorted engine life. IN COLD WEATHER TURN THE FILTER COVER SNORKLE TOWARD ENGINE. IN WARM WEATHER TURN SNORKLE AWAY FOR FROM ENGINE. YOUR KOHLER ENGINE IS EQUIPED WITH A 4 STAGE CYCLONIC FILTER WITH COLD AND WARM WEATHER COVER. Keep the air cleaner element clean per Kohler instruction manual. B.Remove Spark plug, clean and adjust the spark plug gap to 0.6-0.7mm (0.2-0.3in) Fig-15 C.
pipe and carburetor. B. Pour a few drops of motor oil into the cylinder by moving the spark plug. Rotate the engine severed times by hand so that the cylinder interior is covered with oil. C. Clean the outer surface of the machine with an oil Moistened cloth. Cover the unit and store in a humidity-free, dust-free area. CARE AND PREVENTIVE MAINTENCE Check the oil level in the motor crankcase daily. Check the vibrator oil level weekly. Inspect the rubber and vibration mounts for wear or deterioration.
Check all fasteners for tightness as the machine is subject to vibration. Check v-belt tension, wear and that it is running true, adjust or replace as required. Vibrator Oil Check 1. Place the plate compactor horizontally on flat surface. Make sure the compactor is level when checking the oil in the vibrator assembly. 1. Check vibrator oil level by removing the plug (vibrator oil gauge) as shown in Fig-17. The oil level should be up to the oil plug .
