GREGG NEUER PK0101 KOHLER 6HP 12” BLADE CONCRETE SAW OPERATION MANUAL Register your product for warranty activation on www.qvtools.com as soon as possible. CAUTION: To reduce the risk of injury, all operations and maintenance personnel must read and understand these instructions before operating, changing accessories, or performing maintenance on our company powering equipment. All possible situations cannot be covered in these instructions.
INTRODUCTION Congratulations on your purchase of the Power King PK0101 Concrete Saw. Our wet cutter has been specifically designed as the ideal machine for the professional contractor who is engaged in concrete and asphalt flat sawing. This wet cutting machine is used for the primary purpose of “Flat” sawing. This type of sawing is described as “flat” because the pavement is cut close to a horizontal plane. It is the most common type of blade cutting.
CONTENTS I. RULES FOR SAFE OPERATION / p 3-7 General Safety and Warnings / p 3-6 Cutting Blade Safety / p 6 Cutter Transportation Safety / p 7 Emergencies / p 7 Maintenance Safety / p 7 II. OPERATION / p 8-12 Trouble Shooting & Maintenance / p 8-10 Operating Principle / p 11 Installing Blade / p 11 Type of Cutting / p 11 Before Cutting / p 11 To Start Cutting / p 12 Cutting / p 12 Belts & Pulleys / p 12 Dry Cutting / p 12 III. LUBRICATION AND SERVICE / p 13 IV. SPECIFICATION / p 14 V.
I. RULES FOR SAFE OPERATION GENERAL SAFETY DO NOT OPERATE OR SERVICE THIS EQUIPMENT BEFORE READING THE ENTIRE MANUAL t 5IJT FRVJQNFOU TIPVME OPU CF PQFSBUFE CZ QFSTPOT VOEFS ZFBST PG BHF t NEVER operate this equipment when not feeling well due to fatigue, illness, or taking medicine. t NEVER operate this equipment under the influence of drugs or alcohol. t 8IFOFWFS OFDFTTBSZ SFQMBDF OBNFQMBUF PQFSBUJPO BOE TBGFUZ EFDBMT XIFO UIFZ CFDPNF EJGGJDVMU UP SFBE t NEVER alter this equipment in anyway.
I. RULES FOR SAFE OPERATION WARNING: START WITH BLADE OFF THE GROUND This blade is a free spinning blade that will be lowered on to the cut. NEVER start the saw with the blade touching the ground or any surface. KEEP GUARDS IN PLACE ALWAYS keep guards in place. In order to prevent injury, keep guards in place and in working order at all times.
I. RULES FOR SAFE OPERATION WARNING CONTINUED: ALWAYS USE HEARING PROTECTION To reduce possibility of hearing loss, always use hearing protection when operating equipment. KEEP MACHINE GROUNDED Always operate the machine on the surface to be cut with all wheels in contact with the ground. Never attempt to cut material by elevating the front of the machine. Never cut a section of material that is held in hand. KEEP WORK AREA CLEAN Cluttered work areas and benches invite accidents.
I. RULES FOR SAFE OPERATION WARNING CONTINUED: CHECK FOR DAMANGED PARTS Before using a power tool, check for damaged parts. A guard or any other part that is damaged should be carefully checked to determine if it would operate properly and perform its intended function. Always check moving parts for proper alignment or binding. Check for broken parts, mountings and all other conditions that may affect the operation of the power tool. A guard or any damaged part should be properly repaired or replaced.
I. RULES FOR SAFE OPERATION CUTTER TRANSPORTATION SAFETY t 6TF UIF MJGUJOH CBJM BOE BQQSPQSJBUF MJGUJOH FRVJQNFOU UP FOTVSF UIF TBGF NPWFNFOU PG UIF DVUUFS t DO NOT use the handle bars and/or front pointer as lifting points. t NEVER tow the saw behind a vehicle.
II. OPERATION - TROUBLESHOOTING/MAINTENANCE PROBLEM UNEVEN SEGMENT WEAR CAUSE t t t (In wet cutting) Insufficient water (usually on one side of blade). Equipment defects also can cause the segments to wear unevenly. Saw head is misaligned REMEDY t t t t Flush water system. Check flow to both sides of blade. Replace bad bearings, worn arbor shaft or misalignment to spindle. Check alignment for squareness both vertically and horizontally, of the saw blade.
II. OPERATION - TROUBLESHOOTING/MAINTENANCE PROBLEM CAUSE REMEDY -044 0' 5&/4*0/ t $PSF PWFSIFBUJOH BT B SFTVMU PG CMBEF spinning on arbor. t $PSF PWFSIFBUJOH GSPN SVCCJOH UIF material being cut. t 6OFRVBM QSFTTVSF BU CMBEF DMBNQJOH DPMMBST GMBOHFT t #MBEF JT UPP IBSE GPS UIF NBUFSJBM CFJOH cut. PG 8 t .BLF DFSUBJO CMBEF 31. JT DPSSFDU t $IFDL XBUFS GMPX EJTUSJCVUJPO BOE lines. t 5JHIUFO UIF CMBEF TIBGU OVU .
II. OPERATION - TROUBLESHOOTING/MAINTENANCE CAUSE PROBLEM ARBOR HOLE OUT-OF- t ROUND t Collars/Flanges are not properly tightened permitting blade to rotate or vibrate on the shaft. Collars/Flanges are worn or dirty. Blade is not properly mounted REMEDY t t t BLADE WORN OUT OF ROUND &/(*/& *446&4 PG 8 on Make certain the blade is mounted the proper shaft diameter. Tighten the shaft nut with wrench. Clean collars/flanges; make sure they are not worn. Tighten arbor nut.
II. OPERATION - TROUBLESHOOTING/MAINTENANCE OPERATING PRINCIPLE The following instructions were compiled to provide you information on how to obtain long and trouble free use of the unit. Periodic maintenance of this unit is essential. Read the manual in its entirety and follow the instructions carefully. Failure to do so may cause injury.
II. OPERATION - TROUBLESHOOTING/MAINTENANCE TO START CUTTING 1. Open water valve and start the flow of water to the blade.. 2. RAISE BLADE OFF GROUND - Start engine and let engine warm up. All cutting is done at full throttle. 3. Align blade and cutter with the cut, 4. Lower blade into cut slowly. 5. Cut as fast as the blade will allow. If blade climbs out of cut, reduce forward speed or depth of cut. Use only enough side pressure on cutter handles to follow cutting lines.
III. LUBRICATION AND SERVICE t $IFDL PJM MFWFMT BOE MVCSJDBUF NBDIJOF CFGPSF FBDI VTF t 3FQBJS PS SFQMBDF BMM XPSO PS EBNBHFE DPNQPOFOUT JNNFEJBUFMZ t $IFDL ESJWF CFMU UFOTJPO EP OPU PWFS UFOTJPO t .
IV. SPECIFICATIONS Engine Horsepower Running Speed Blade Diameter(in) Cutting Depth(in) Kohler Command Pro 6 6HP 3200RPM 12” 4” V.
VI. WARRANTY QV Tools will guarantee every machine they build, to be free from defects in material and workmanship for (1) one year from date of purchase. Kohler Engines 3 years. The obligation of QV Tools under this warranty is limited to the repair or replacement of any parts which, under normal use, prove to be defective in material or workmanship. The parts involved or the unit in question will be repaired or replaced at our discretion.
