Owner's Manual PD2000 □ PD3000 □ PD4400E □ PD6500E □ PD8500E □ PD10000E □ G A SO LI N E G EN E R A T OR This manual provides information regarding the operation and maintenance of these products. We have made every effort to ensure the accuracy of the information in this manual. We reserve the right to change this product at any time without prior notice. Please keep this manual available to all users during the entire life of the generator.
Engine Generator SPECIFICATIONS Item Rated Wattage Surge Wattage Rated Voltage Rated Frequency Phase DC Output Engine type Ignition system Spark Plug Engine Speed Compression Ratio Displacement Starting type Fuel tank capacity: Oil capacity Engine oil grade Valve Clearance Engine Generator Noise Level Dimensions (in): Item Rated Wattage Surge Wattage Rated Voltage Rated Frequency Phase DC Output Engine type Ignition system Spark Plug Engine Speed Compression Ratio Displacement Starting type Fuel tank c
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects WARNING: or other reproductive harm. The generator is a potential source of electrical shock if misused. Do not expose the generator to moisture, rain or snow. Do not let the generator get wet, and do not operate it with wet hands. Keep this owner's manual handy, so you can refer to it at any time.
CONTENTS SAFETY ........................……………………………………………………………………........ 1 Safety Label Locations ...................... …………………………………………………..........1 Safety Information ............................ …………………………………………………………....1 COMPONENT IDENTIFICATION ......................…………………………………………………3 CONTROLS ..................…………………………………………………………………………..4 Engine Switch ................………………………………………………………………………..4 Recoil Starter ………………………………………………………....................... …….........
SAFETY SAFETY INFORMATION Our generators are designed to give safe and dependable service if operated according to instructions. Reed and understand this owner's manual before operating your generator. You can help prevent accidents by being familiar with your generator's controls, and by observing safe operating procedures. Operator Responsibility ·Know how to stop the generator quickly in case of emergency. ·Understand the use of all generator controls, output receptacles, and connections.
Fire and Burn Hazards ·The exhaust system gets hot enough to ignite some materials. — Keep the generator at least 1 meter (3 feet) away from buildings and other equipment during operation. — Do not enclose the generator in any structure. — Keep flammable materials away from the generator. ·The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the muffler while it is hot. Let the engine cool before storing the generator indoors.
COMPONENT IDENTIFICATION Record the engine and frame serial numbers for your future reference. Refer to these serial numbers when ordering parts, and when making technical or warranty inquiries.
CONTROLS Engine Switch To start and stop the engine Switch position: OFF: To stop the engine. Key can be removed/inserted. ON: To run the engine after starting. START: To start the engine by operating the starter motor. OFF OFF ON START ENGINE SWITCH ENGINE SWITCH ON ON OFF OFF Recoil Starter Turn engine switch to “ON” To start the engine, pull the starter grip lightly until resistance is felt, then pull briskly. NOTICE: Do not allow the starter grip to snap back against the engine.
Choke Rod The choke is used to provide an enriched fuel mixture when starting a cold engine. It can be opened and closed by operating the choke lever manually. Move the choke lever or pull the choke rod out to the CLOSED position to enrich the mixture for cold starting. Voltage Selector Switch The voltage selector switches the main power carrying windings of the generator to produce "120V ONLY" or "120/240V".
Ground Terminal The generator ground terminal is connected to the frame of the generator, the metal non-current-carrying parts of the generator, and the ground terminals of each receptacle. Before using the ground terminal, consult a qualified electrician, electrical inspector or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator. DC Terminals The DC terminals may ONLY be used for charging 12 volt automotive type batteries.
AC Circuit Breaker The circuit breaker will automatically switch OFF if there is a short circuit or a significant overload of the generator at the receptacle. If the circuit breaker is switched OFF automatically, check that the appliance is working properly and does not exceed the rated load capacity of the circuit before switching the circuit breaker ON again. The circuit breaker may be used to switch the generator power ON or OFF.
GENERATOR USE Connections to a Building Electrical System Connections for standby power to a building electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes. WARNING: Improper connections to a building electrical system can allow electrical current from the generator to backfeed into the utility lines.
With the voltage selector switch in the ‘‘120/240V’’ position, you can use the 120V and 120/240V receptacles simultaneously. If you are NOT using the 120/240V receptacle, but require more power from the 120V locking plug receptacle, then select the ‘‘120V ONLY’’ position. 3. Switch the AC circuit breaker ON. 4. Plug in the appliance. Most motorized appliances require more than their rated power for startup. Do not exceed the current limit specified for any one receptacle.
DC Operation The DC terminals may ONLY be used for charging 12 volt automotive type batteries. Connecting the battery cables: 1. Before connecting the battery charging cables to a battery that is installed in a vehicle, disconnect the vehicle ground battery cable from the battery negative (－) terminal. WARNING: The battery gives off explosive gases; keep sparks, flames and cigarettes away. Provide adequate ventilation when charging or using batteries.
PRE-OPERATION CHECK Engine oil NOTICE: Engine oil is major affecting engine performance and service life. Non-detergent and 2-stroke engine oils will damage the engine and are not recommended. Check the oil level BEFORE EACH USE with the generator on a level surface with the engine stopped. SAE Viscosity Grades AMBIENT TEMPERATURE Use 4-stroke motor oil that meets or exceeds the requirements for API service classification SJ or SG or SF or SN.
Fuel 1. Check the fuel level gauge, and refill the tank if the fuel level is low. 2. Refuel carefully to avoid spilling fuel. Do not fill above the shoulder of the fuel strainer. WARNING: Gasoline is highly flammable and explosive, and you can be burned or seriously injured when refueling. ● Stop engine and keep heat, sparks, and flame away. ● Refuel only outdoors. ● Wipe up spills immediately. FUEL GAUGE FUEL STRAINER SHOULDER FUEL FILLER CAP NOTICE: Fuel can damage paint and plastic.
Oxygenated Fuels Some conventional gasoline are being blended with alcohol or an ether compound. These gasoline are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement. Before using an oxygenated fuel, try to confirm the fuel's contents.
STARTING THE ENGINE/STOPPING THE ENGINE Starting the Engine 1. Make sure that the AC circuit breaker is in the OFF position. The generator may be hard to start if a load is connected. 2. Turn the fuel valve lever to the ON position. 3. Move the choke lever to the CLOSE position. 4. Make sure the auto-throttle switch is in the OFF position, or more time will be required for warm-up. 5. Turn the engine switch to the ON position. 6. Pull the starter grip lightly until resistance is felt, then pull briskly.
MAINTENANCE The Importance of Maintenance Good maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. WARNING: Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously hurt or killed. Always follow the inspection and maintenance recommendations and schedules in this owner's manual.
● Read the instructions before you begin, and make sure you have the tools and skills required. ● To reduce the possibility of fire or explosion, be careful when working around gasoline. Use only a nonflammable solvent, not gasoline, to clean parts. Keep cigarettes, sparks, and flames away from all fuel-related parts. Remember that your servicing dealer knows your generator best and is fully equipped to maintain and repair it.
Replacement Parts The emission control systems on your our engine were designed, built, and certified to conform with EPA and California emission regulations. We recommend the use of genuine our parts whenever you have maintenance done. These original-design replacement parts are manufactured to the same standards as the original parts, so you can be confident of their performance.
Maintenance Schedule REGULAR SERVICE PERIOD（3） ITEM Perform at every indicated month or operating hour interval, whichever comes first · Check level Engine oil Change · Check Air filter Clean · Sediment cup Clean · Check-adjust Spark plug Replace · Idle speed Check-adjust · Valve clearance Check-adjust · Combustion Clean chamber · Fuel tank Clean · Check Fuel filter Replace · Fuel tube Check Before each use First month or 12 Hrs Every Every Every year 3 month 6 month or or or 50 Hrs 100 Hrs 300 Hrs 〇
UPPER LEVEL OIL DRAIN PLUG Wash your hands with soap and water after handling used oil. Please dispose of used motor oil in a manner that is compatible with the environment. We suggest you take it in a sealed container to your local service station or recycling center for reclamation. Do not throw it in the trash or pour it on the ground, or down a drain. Air Cleaner Service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly.
Fuel Sediment Cup Cleaning The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1. Turn the fuel valve lever to the OFF position. Remove the sediment Cup, O-ring, and filter. 2. Clean the sediment cup, O-ring, and filter in nonflammable or high flashpoint solvent. 3. Reinstall the filter, O-ring, and sediment cup. 4. Turn the fuel valve lever ON and check for leaks.
5. Measure the plug gap with a feeler gauge. Correct as necessary by carefully bending the side electrode. The gap should be: 0.028-0.031 in (0.70--0.80 mm) 0.028-0.031 in (0.70-0.80mm ) SPARK PLUG WRENCH PLUG CAP 7. Check that the spark plug washer is in good condition, and thread the sparkplug in by hand to prevent cross-threading. 8. After the spark plug is seated, tighten with a spark plug wrench to compress the washer.
TRANSPORTING STORAGE When transporting the generator, turn the engine switch and the fuel valve OFF and keep the generator level to prevent fuel spillage. Fuel vapor or spilled fuel may ignite. WARNING: Contact with a hot engine or exhaust system can cause serious burns or fires. Let the engine cool before transporting or storing the generator. Take care not to drop or strike the generator when transporting. Do not place heavy objects on the generator. Before storing the unit for an extended period: 1.
Storage Procedure 1. Drain the carburetor by loosening the drain screw. Drain the gasoline into a suitable container. WARNING: Gasoline is extremely flammable and is explosive under certain conditions. Perform this task in a well ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area during this procedure. DRAIN SCREW 2. Change the engine oil. 3. Remove the spark plug, and pour about a tablespoon of clean engine oil into the cylinder.
ASSEMBLY The Importance of Proper Assembly Proper assembly is essential to operator safety and the reliability of the machine. Any error or oversight made by the person assembling and servicing a unit can easily result in faulty operation, damage to the machine, or injury to the operator. WARNING: Improper assembly can cause an unsafe condition that can lead to serious injury or death. Follow the procedures and precautions in the assembly instructions carefully.
accessories contain lead and lead compounds. Wash hands after handling. TROUBLESHOOTING Problem Engine start will Cause Engine switch is set to “off”. Fuel valve is turned to “closed”. Choke is open. Engine is out of gas. Engine is filled with not contaminated or old gas Spark plug is dirty. Spark plug is broken. Engine runs but there is no electrical output Solution Set engine switch to “on”. Turn fuel valve to “open” position. Close the choke Add gas. Change the gas on the engine. Clean spark plug.
Change the AVR 26
WIRING DIAGRAM PD2000 27
PD3000 28
PD4000 29
PD4400E 30
PD6500E 31
PD8500E 32
PD10000E 33
EXPLODED VIEW AND PARTS LIST PD2000 34
Item Part Qty Description 1 21100 1 Crank case assy 2 21121 1 3 12302 4 Item Part Qty 43 90007 1 Cover comp, head right cover 44 92002 1 Clip, wire 1 Cap assy. oil filler 45 GB/T276-94 4 M6×12 Flange bolt 12310 1 Governor assy 46 11202 1 Flywheel comp 5 12313 1 Connecting rod assy 47 15002 1 Impeller 6 19005 2 16×30×6 Oil seal 48 15001 1 Pulley, starter 7 19001 1 6203 Radial ball bearing 49 11215 1 M12× 1.
36
Item Part Qty Description Item 84 14300 4 M8 locked nut 85 15201 1 86 GB5787-86 4 87 GB5787-86 4 Panel φ 6.4×12.8×1plain washer M6×12 Flange bolt 88 90001 1 Muffler stay 89 15001 1 Muffler 90 GB5787-86 2 91 90002 1 M8 Nut Muffler support stand 92 GB5787-86 2 M6×12 Flange bolt 93 10040 1 AVR 94 GB5787-86 2 M5×12 Flange bolt 95 GB5787-86 1 M5×16 Flange bolt 96 GB5787-86 1 M5×12 Flange bolt 97 GB97.
PD3000 38
Item Part Qty 1 21100 1 2 GB5787-86 3 Item Part Qty Starter comp, recoil 43 90007 1 Casket, cylinder head 4 Flange bolt M6×8 44 92002 2 Pin, dowel, 10×16 12302 1 Grommet drain hole 45 GB/T276-94 2 4 12310 1 Fan, cover comp 46 11202 1 Plug, spark 5 GB6177-86 1 Flange nut M14 47 15002 2 Lifter, valve 6 19005 1 Pulley, starter 48 15001 2 Rod, push 7 19001 1 Fan, cooling 49 11215 1 Plate, push rod guide 8 81200 1 Flywheel comp 50 11214 2 Bolt,
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Item Part Qty 84 Description Item Part Qty Description 1 Gasoline engine 136 14022 4 Washer 85 10100 1 Frame comp 137 14023 4 Collar 86 15002 2 Bottom rubber A 138 14014 4 Cushion 87 15003 2 Bottom rubber B 139 50010 1 Outlet pipeφ4.
PD4400E 42
Item Part Qty 1 21100 1 2 GB5787-86 3 Description Item Part Qty Starter comp, recoil 43 90007 1 Casket, cylinder head 4 Flange bolt M6×8 44 92002 2 Pin, dowel, 10×16 12302 1 Grommet drain hole 45 GB/T276-94 2 4 12310 1 Fan, cover comp 46 11202 1 Plug, spark 5 GB6177-86 1 Flange nut M14 47 15002 2 Lifter, valve 6 19005 1 Pulley, starter 48 15001 2 Rod, push 7 19001 1 Fan, cooling 49 11215 1 Plate, push rod guide 8 81200 1 Flywheel comp 50 112
44
Item Part Qty 87 Description Item Part Qty Description 1 Gasoline engine 129 14101 1 Fuel filter 88 10100 1 Frame comp 130 14400 1 Fuel filler cap comp 89 15002 2 Bottom rubber A 131 14200 1 Fuel sensor 90 15003 2 Bottom rubber B 132 91 GB6177-86 18 Flange nut M8 133 GB819-95 14211 2 1 Screw M5×10 Casket fuel tank 92 GB802-88 4 Flange nut M6 134 14022 4 Washer 93 41350 4 Cushion, frame 135 14023 4 Collar 94 15001 2 Rubber pad, frame 136 14014
PD6500E 46
Item Part 1 Qty Description Item Part Qty Description 1 Gasoline engine 42 14400 1 Fuel sensor 2 15100 1 Frame comp 43 GB 819-95 2 Screw M5×10 3 15002 2 Bottom rubber A 44 14410 1 Casket fuel tank 4 15003 2 Bottom rubber B 45 GB5787-86 4 Flange bolt M6×22 5 GB6177-86 12 Flange nut M8 46 14022 4 Washer 6 GB802-88 4 Flange nut M6 47 14005 4 Collar 7 41350 4 Cushion, frame 48 14001 4 Cushion 8 GB5787-86 4 Bolt M6×12 49 14004 1 Outlet pipeφ4.
48
Item Part Qty 71 21100 1 72 GB5787-86 73 Description Item Part Qty Starter comp, recoil 112 11219 1 Casket, cylinder head 3 Flange bolt M6×8 113 11218 2 Bolt head, 8×106 12310 1 Fan, cover comp 114 23008 2 Packing, air cleaner 74 GB5787-86 13 Flange bolt M6×12 115 22000 1 Stay assy. Manual choke 75 19003 1 Shroud comp 116 12012 1 Grommet fender 76 12302 3 Clip. Wire darkness 117 23000 1 Carburetor assy.
156 11214 2 Bolt, pivot 157 11205 2 Arm, valve rocker 158 11204 2 Nut, Arm, valve rocker 159 11206 2 Nut, pivot adjusting 160 GB5789-86 7 Flange bolt M8×40 161 12100 1 Crankcase cover 162 GB5789-86 3 Flange bolt M5×10 163 12301 1 Fan cover 164 121102 1 Cap assy. oil filler 165 12230 1 Governor kit 166 12214 1 Packing, case cover 167 12213 2 Pin, dowel, 8×12 168 13100 1 Ping set assy.
PD8500E 51
Item Part 1 Qty Description Item Part Qty Description 1 Gasoline engine 43 GB 819-95 2 Screw M5×10 2 15100 1 Frame comp 44 14410 1 Casket fuel tank 3 15002 2 Bottom rubber A 45 GB5787-86 4 Flange bolt M6×22 4 15003 2 Bottom rubber B 46 14022 4 Washer 5 GB6177-86 12 Flange nut M8 47 14005 4 Collar 6 GB802-88 4 Flange nut M6 48 14001 4 Cushion 7 41350 4 Cushion, frame 49 14004 1 Outlet pipeφ4.
53
Item Part Qty 71 21100 1 72 GB5787-86 73 Description Item Part Qty Description Starter comp, recoil 117 23000 1 Carburetor assy. 3 Flange bolt M6×8 118 23002 1 Packing, carburetor 12310 1 Fan, cover comp 119 23001 1 Insulator, carburetor 74 GB5787-86 13 Flange bolt M6×12 120 GB6177-86 4 Flange nut M6 75 19003 1 Shroud comp 121 12006 1 Stay, air cleaner 76 12302 3 Clip.
161 12100 1 Crankcase cover 172 13106 1 Connecting rod assy. 162 GB5789-86 3 Flange bolt M5×10 173 17220 1 Control assy. 163 12301 1 Fan cover 174 17001 1 Spring, governor 164 121102 1 Cap assy. oil filler 175 17002 1 Spring, throttle return 165 12230 1 Governor kit 176 17004 1 Arm, governor 166 12214 1 Packing, case cover 177 17003 1 Rod, governor 167 12213 2 Pin, dowel, 8×12 178 17005 1 Bolt, governor arm 168 13100 1 Ping set assy.
PD10000E 56
Item Part 1 Qty Description Item Part Qty Description 1 Gasoline engine 45 GB5787-86 4 Flange bolt M6×22 2 15100 1 Frame comp 46 14022 4 Washer 3 15002 2 Bottom rubber A 47 14005 4 Collar 4 15003 2 Bottom rubber B 48 14001 4 Cushion 5 GB6177-86 16 Flange nut M8 49 14004 1 Outlet pipeφ4.
58
Item Part Qty Description Item Part Qty Description 71 21100 1 Starter comp, recoil 126 12008 2 Clip, air cleaner ware 72 GB5787-86 3 Flange bolt M6×8 127 12003 1 Element, air cleaner 73 12310 1 Fan, cover comp 128 12010 1 Seal, air cleaner 74 GB5787-86 13 Flange bolt M6×12 129 23003 1 Packing, insulator 75 19003 1 Shroud comp 130 23011 4 Clip, tube 76 12302 3 Clip. Wire darkness 131 23006 1 Valve, dashpot check assy.
121 12006 1 Stay, air cleaner 171 13104 1 Pin, piston 122 12005 1 Case comp, air cleaner 172 13106 1 Connecting rod assy. 123 12004 1 Separator, air cleaner 173 17220 1 Control assy.
