Operator’s Manual 25 Ton Log Splitter 208 cc, 4 Cycle MODEL No. PLS20825 Look inside for: Safety Definitions Safe Operation Practices Product Specifications Page 2 3-5 6 Controls & Features Safety Decals Assembly 6 7 8-11 Operation 12-15 Maintenance 16 Troubleshooting 17 Technical Service 18 Warranty 20 Slope Guide 19 IMPORTANT: Thank you for purchasing this Powermate® Log Splitter. This manual provides complete instructions for safely operating and maintaining your Log Splitter.
Safety Definitions • Save these instructions Important Safety Information Safety Alert Symbols The symbols below identify important safety information in this manual. Become familiar with these symbols and the warnings associated with these symbol. DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Important Safe Operation Practices • Save all instructions 1. Carefully read and follow these safety instructions. Failure to do so can result in serious injury. 2. Know your product. Read and understand this manual before use. Compare the illustrations to machine. Learn location and function of all controls. Thoroughly understanding the unit before use will result in the best performance and safety. 3. Follow all instructions when assembling the unit.
Important Safety Information (Continued) Important Safety Information • Save all instructions d. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have disappeared. e. Replace all fuel tank and container caps securely. f. After refueling, replace fuel tank cap securely and wipe up spilled fuel. g.
Important Safety Information (Continued) • Save all instructions 10. Take all possible precautions as recommended by the manufacturer when leaving the machine unattended. Stop the engine, do not leave the unit unattended until all moving parts have come to a complete stop. 11. Before cleaning, repairing, or inspecting, shut off the engine and make certain that all moving parts have come to a unsafe speed. 16. Start the engine carefully according to the manufacturer’s instructions. 17.
Specifications • Save all instructions Unit Weight ������������������������������������������������� 439 lb.
Safety Decals If you need assistance or find any parts missing, CALL TOLL FREE: 1-800-737-2112. • Save all instructions This log splitter has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Please review these labels now.
Assembly • Save all instructions CAUTION Step 1: Wheel Assembly Read, understand and follow all instructions for assembly and operation. Failure to properly assemble this equipment could result in serious injury to the user or bystanders, or cause equipment damage. 1. Attach the wheel (#2) to the oil tank axle (#1) using a UNPACKING INSTRUCTIONS Set the shipping crate on a solid flat surface and carefully remove the lid.
Assembly (Continued) • Save all instructions Step 2: Attach Support Leg to the Tow Bar 1. Attach the support leg (#6) to the tow bar (#1) secure using a hex bolt M10x95 (#5), flat washer Ø10 (#3), Nylon lock nut M10 (#2) and lock pin A (#4). (See fig. 3) 1 2 3 4 5 Figure 3 Step 3: Attach Tow Bar to the Hydraulic Tank 6 1 1. Attach the tow bar (#1) to the hydraulic tank and secure 2 3 using two hex bolts M12x100 (#4), flat washer Ø12 (#3) and nylon lock nut M12 (#2). (See fig.
Assembly (Continued) • Save all instructions Step 5: Attach Engine to Mounting Plate 1. Position the engine (#4) over the blocks and secure it to 2. the mount plate. Put four hex bolts M8x40 (#5) through the bottom of the plate. Place a flat washer Ø8 (#2) and tighten the nylon lock nut M8 (#1) to 15 ft. lbs. torque. Attach the clear oil pipe (#7) to the bottom of the gear pump and secure with clamp (#6). (See fig.
Assembly (Continued) • Save all instructions WARNING Step 8: Add Gasoline to the Engine 1. Use only clean, fresh, regular unleaded fuel with a 2. 3. 4. Hydraulic fluid may be under high pressure or be hot and can cause personal injury minimum 87 octane rating. DO NOT mix oil with fuel. Remove the fuel cap and slowly add fuel to the tank. DO NOT overfill and allow approximately 1/2 inch of space from the top to the tank for fuel expansion. Screw on the fuel cap and wipe away any spilled fuel.
Operation • Save all instructions A Before Operating Before operating or using the log splitter, review the instructions below and all safety information. Failure to follow these instructions may result in property damage or injury to the operator or bystanders. WARNING • • Use the log splitter only for its intended use of splitting wood. When changing the splitter from vertical to horizontal operation, do not let the beam suddenly drop.
Operation (Continued) • Save all instructions C Operator Work Zone NOTE: Serious accidents can happen when other people are allowed inside the work zone. Keep everyone else outside the work zone while operating the control lever. D Engine Start-Up A more detailed description of engine operation and all related precautions and procedures can be found in the Engine Owner's Manual that accompanies each log splitter. Read and follow these instructions. OFF TO STOP ENGINE (FIG.
Operation (Continued) • Save all instructions E Log Splitter Start-Up NOTICE The hydraulic oil needs to be above 10°F (-12C°) before starting the engine. Cold hydraulic oil can damage the hydraulic pump. If outdoor air temperature is below 32°F (0C°) allow the log splitter to warm up by extending and returning the wedge several times before splitting wood. 7. Always keep work zone clean and free of split wood and debris. 1. Put the support leg in the down position and install 2. lock pin.
Operation Illustrations • Save all instructions FOR HORIZONTAL USE: 1. Insure front pin is completely engaged to secure front of splitter beam. (See fig. 10) FOR VERTICAL USE: 1. Pull front pin to release beam. 2. Rotate beam to vertical position. 3. Pull rear beam lock pin and rotate to 9:00 o’clock 1 position to secure beam. (See fig. 11) FOR VEHICLE TOWING: 1. Press handle down and lock tightly. 2. Hook safety chain to towing vehcle. 3. Rotate front leg up and install the lock pin.
Maintenance • Save all instructions • • • • • • • Before performing maintenance, the log splitter must be placed in maintenance mode. Turn off the engine and move the control lever forward and backwards to relieve the hydraulic pressure. After performing any maintenance, make sure all guards, shields and safety features are put back in place before operating the log splitter. Before operating make sure the tires have the recommended tire pressure. Grease axle and wheel bearing annually.
Troubleshooting • Save all instructions PROBLEM POSSIBLE CAUSE(S) SOLUTION(S) Cylinder rod will not move 1. Insufficient oil to pump 2. Blocked hydraulic lines 3. Blocked control valve 1. Check oil level in reservoir. 2. Flush and clean the splitter hydraulic system. 3. Flush and clean the splitter hydraulic system. 4. Return control valve for authorized repair 5. Return cylinder for authorized repair 4. Damaged control valve 5.
Technical Service You may have further questions about assembling, operating, or maintaining this log splitter. If so, you can contact our Technical Service Department at 1-800-737-2112 (English only). You may also write to: METL Corporate Office - CORRESPONDENCE ONLY ATTN: Technical Service – METL 6700 Wildlife Way Long Grove, IL 60047 If you need assistance or have any questions, CALL TOLL FREE: 1-800-737-2112.
SLOPE GUIDE SIGHT AND HOLD THIS GUIDE LEVEL WITH A VERTICAL TREE, A CORNER OF A STRUCTURE, A POWER LINE POLE, OR A FENCE. Use this guide and do not split wood on a slope greater than 5 degrees. A 5-degree slope is a hill that increases in height at approximately 1.7 feet in 10 feet. 5 DEGREES 5 DEGREES WARNING! Use extreme care at all times and avoid sudden turns or maneuvers. Follow other instructions in this manual for safety in splitting wood on slopes.
Warranty • Save all instructions A Powermate® LOG SPLITTER Limited Warranty Always specify model number when contacting the factory. LOG SPLITTER LIMITED WARRANTY Always specify model number when contacting the factory. We reserve the right to amend these specifications at any time without notice. The only applicable warranty is our standard written warranty. We make no other warranty, expressed or implied.
