This .pdf document is bookmarked Operating Instructions and Parts Manual 18-, 20-, 24-inch Band Saws Models PM1800B, PM2013B, PM2415B PM2013B shown Powermatic 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.powermatic.com Part No.
1.0 Warranty and service Powermatic warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday. Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official Powermatic branded website. • Powermatic products carry a limited warranty which varies in duration based upon the product.
2.0 Table of contents Section Page 1.0 Warranty and service ..................................................................................................................................... 2 2.0 Table of contents ............................................................................................................................................ 3 3.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 5 4.
14.6 Blade Breakage ...................................................................................................................................... 29 15.0 Blade Selection Guide ................................................................................................................................ 30 16.0 Troubleshooting PM1800B/2013B/2415B Band Saws ............................................................................... 31 16.1 Operational Problems ...................................
gage. The smaller the gage number, the heavier the cord. 10. Secure work. Use clamps or a vise to hold work when practical. It’s safer than using your hand and it frees both hands to operate tool. 3.0 IMPORTANT SAFETY INSTRUCTIONS 11. Disconnect tools before servicing; when changing accessories, such as blade, bits, cutters and the like. WARNING: For your own safety read instruction manual before operating Band Saw. 12.
27. Keep visitors a safe distance from work area. Keep children away. 37. Remove loose items and unnecessary work pieces from area before starting machine. 28. Make your workshop child proof with padlocks, master switches or by removing starter keys. 38. Keep hands out of line of saw blade. 39. Don’t use in dangerous environment. Do not expose machine to rain or use in wet or damp locations. Keep work area well lighted. 29. Give your work undivided attention.
4.0 About this manual This manual is provided by Powermatic covering the safe operation and maintenance procedures for a Powermatic Model PM1800B, PM2013B and PM2415B Band Saw. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in this document.
6.0 Specifications Model number ....................................................................................................... PM1800B .............. PM1800B-3 Stock number ........................................................................................................1791800B ................. 1791801B Model number ....................................................................................................... PM2013B .............. PM2013B-3 Stock number ...........................
PM1800B/1800B-3 Capacities: Maximum cutting height/resaw capacity ....................................................................................... 18” (457mm) Throat capacity.............................................................................................................................. 18” (457mm) Minimum blade width .................................................................................................................... 1/8” (3.2mm) Maximum blade width ......................
PM2415B/2415B-3 Table: Table dimensions ............................................................................. 24”L x 34”W x 2”Thk (609 x 864 x 51mm) Table tilt................................................................................................................................... 10° left, 45° right Table height from floor at 90-degrees ........................................................................................... 35” (889mm) Miter T-slot ......................................
7.
Hardware for PM2415B (Figure 3b): 3 Socket head button screws, M8x20 – HP-1 8 Socket head button screws, M8x16 – HP-2 8 Flat washers, M8 – HP-3 11 Lock washers, M8 – HP-4 1 Hex wrench, 8mm – HP-5 8.0 Setup and assembly 8.
Exposed metal surfaces, such as table surface and blade guides, have been given a protective coating at the factory. This coating should be removed with a soft cloth moistened with solvent. Do not get solvents near plastic or rubber parts; and do not use an abrasive pad as it may scratch the exposed surfaces. 2. Install guide rail to bottom holes in front rail, using five M8x16 button screws (HP-2), with lock washers and flat washers (HP-5/4). Hand tighten only.
8.7 Resaw fence Refer to Figures 8 and 9. Loosen lock bar using the knobs, until lock bar protrudes enough to slide aluminum resaw fence on from either end, as shown in Figure 8. Re-tighten knobs. NOTE: The aluminum resaw fence can be installed in one of two positions; vertically (resaw position), as shown in Figure 8; or horizontally as shown in Figure 9. Horizontal position is useful for smaller workpieces. (Zero setting of the cursor cannot be used with horizontal fence position.
at both front and back of table – these should be the same. 5. If miter slot is not parallel to blade, loosen the four hex cap screws (17mm wrench) that secure the table to the trunnion (Figure 14 shows three of them), and shift table as needed until miter slot is parallel to blade. 6. Tighten the four hex cap screws. Figure 15: setting fence parallel to blade 2. If adjustment is needed, turn one of the back adjustment screws (B, Figure 16) to turn fence in line with miter slot.
8.12 Fence locking tightness “D”. Local codes recommendations. Tightness of the fence against the guide rail can be adjusted by rotating the two back screws (B, Figure 16). Rotate the two screws equally (clockwise to tighten) with the hex wrench. take precedence over 9.2 Three phase connections The three phase Band Saw is factory wired for 230 volts. It is not supplied with a plug.
9.4 Extension cords Use of extension cords is discouraged; try to position machines within reach of the power source. If an extension cord becomes necessary, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
Figure 22: blade removal Figure 21: setting table stop 10.3 Installing/changing blades Always wear gloves when handling blades. New blades are usually packaged in a coiled position; to prevent injury uncoil them slowly and carefully, while wearing work gloves and safety glasses. Refer to sect. 6.0, Specifications, for maximum and minimum blade widths for your machine. Refer to Figures 22 and 23. 1. Disconnect machine from power source. 2. Remove table insert (A, Figure 22). 3.
4. Rotate tension handwheel (C, Figure 24) until scale pointer (Figure 25) reaches appropriate measurement for blade width. Figure 26: blade track IMPORTANT: Make tracking adjustments with knob (F, Figure 24) while blade is at full tension. DO NOT use screws (G, Figure 24); these were used by the manufacturer for wheel alignment and should NOT be used for tracking. Figure 25: blade tension scale TIP: Use the band saw’s gauge setting initially.
9. Tighten locking screw (D1,D2) and remove dollar bill. 10. Repeat process for opposite guide bearing. 10.6.2 Upper thrust bearing Refer to Figures 27 and 30. The thrust bearing prevents backward deflection of the blade during cutting. The thrust bearing has three options for stabilizing the back of blade (see Figure 30). Figure 27: upper blade guide adjustment Figure 30: thrust bearing adjustment Figure 28: upper blade guide adjustment 5. The v-shaped groove is for smaller blades.
4. Make sure all screws, knobs and lever are tightened when adjustments are complete. attention, but it may be checked in the future as follows: 1. Disconnect band saw from power source. 2. Move blade tension lever to “Full Tension” position. 3. The guide bearings in low position should already be set in relation to blade (sect. 10.6.1). Also, table should be square with blade (sect. 10.2). 4. Loosen lock handle (A, Figure 32) and raise guide post to a high position. 5.
10.12 Miter gauge Refer to Figures 34 and 35. A miter gauge is provided for crosscutting operations. Install miter gauge by sliding the end of miter gauge bar into table’s T-slot. The miter gauge should fit snugly within miter slot while still sliding easily. The bar of the miter gauge has two slots, each with a set screw (Figure 34). Rotate one or both of these set screws with a 4mm hex wrench as needed to eliminate any play between miter gauge bar and miter slot.
Figure 36: belt detension 2. Open upper and lower doors and remove blade. 3. Remove screw from lower wheel shaft and remove lower wheel. 4. Loosen motor lock handle. 5. Raise motor lift handle and retighten motor lock handle to hold motor in raised position. 6. Remove old belt and install new one, making sure it seats properly in the pulley grooves. 7. Loosen motor lock handle and allow motor to lower. 8. The weight of the motor itself should generally produce the proper tension for the belt.
10.15 Wheel brush IMPORTANT: An interlock switch prevents the band saw from starting if the blade is de-tensioned. Blade must be tensioned for start switch to activate. Likewise, if the blade breaks during operation, the band saw motor will shut off. Refer to Figure 39. The brush (A) must contact tire to clear it of dust and debris before it touches the blade. Loosen screw to make adjustments to brush position. Retighten after positioning. 10.16 Insert block Refer to Figure 39.
12.2 Ripping 12.0 Operation Ripping is cutting lengthwise down the workpiece, and with the grain (of wood stock). See Figure 41. Always use a push stick or similar device when ripping narrow pieces. The following section contains basic information, and is not intended to cover all possible applications or techniques using the Band Saw. Consult published sources of information, acquire formal training, and/or talk to experienced Band Saw users to gain proficiency and knowledge of band saw operations.
The ideal blade for resawing is the widest one the machine can handle, as the wider the blade the better it can hold a straight line. Resawing can be performed using the aluminum resaw fence or the resaw pin. When using the resaw fence, use a push block, push stick, or similar device to keep your hands away from the blade.
13.0 Maintenance Before doing maintenance on the machine, disconnect it from the electrical supply by pulling out the plug or switching off the main switch! Failure to comply may cause serious injury. Clean the band saw regularly to remove any resinous deposits and sawdust. Keep the miter slot, and the guide bearings, clean and free of resin. Figure 46 Keep the blade clean and sharp. Check it periodically for cracks or other signs of wear. The drive belt should be checked periodically.
14.0 Blade Selection Using the proper blade for the job will increase the operating efficiency of your band saw, help reduce necessary saw maintenance, and improve your productivity. Thus, it is important to follow certain guidelines when selecting a saw blade. Here are factors to consider when selecting a blade: • • • The type of material you will be cutting. The thickness of the workpiece. The features of the workpiece, such as bends or curves with small radii.
14.5 Material Band saw blades can be made from different types of metals. The most common include spring steel, carbon steel, bimetal (alloy steel equipped with a high speed cobalt steel edge welded to it), or carbide tips. Because of the importance of blade selection, it is recommended that you use the blade selection guide, sect. 14.0. Also, listening to experienced band saw users will produce valuable information as to the types of blades currently on the market along with their pros and cons. 14.
15.0 Blade Selection Guide Identify the material and thickness of your workpiece. The chart will show the recommended PITCH, blade TYPE, and FEED RATE. Key: H – Hook L – Low S – Skip M – Medium R – Regular H – High Example: 10/H/M means 10 teeth per inch / Hook Type Blade / Medium Feed For Radius Cutting Study the part drawing or prototype, or actually measure the smallest cutting radius required, and locate this radius (in inches) on the chart at the right.
16.0 Troubleshooting PM1800B/2013B/2415B Band Saws 16.1 Operational Problems Table 3 Symptom Possible Cause Correction Table tilt does not hold position under load. Locking lever is not tight. Tighten locking lever (A, Figure 19). Trunnion locking mechanism is broken or worn. Replace trunnion locking mechanism. Trunnion is not lubricated. Lubricate trunnion. Trunnion is jammed. Disassemble and replace jammed parts. Incorrect blade speed. Position belt for correct speed (see Figure 37).
Symptom Blade forms cracks at base of teeth. Cracks on back edge of blade. Blade breaks prematurely. Blade breaks close to weld. Premature dulling of saw teeth. Possible Cause Correction Teeth not suitable for particular job, or are incorrectly set. Replace with proper blade for job. Blade thickness not suitable for band wheel diameter. Replace with proper thickness blade. Blade sharpened incorrectly, becomes overheated. Sharpen blade properly or replace. Band wheels have become misaligned.
16.2 Mechanical and Electrical Problems Table 4 Trouble Machine will not start/restart or repeatedly trips circuit breaker or blows fuses. Probable Cause Remedy No incoming power. Verify machine is connected to power source, and that the safety key is installed on the switch. Cord damaged. Replace cord. Overload automatic reset has not been reset. Re-set the overload by pushing in completely the OFF (red) button on the magnetic switch. Allow a few minutes for the machine to cool.
Trouble Machine will not start/restart or repeatedly trips circuit breaker or blows fuses. Probable Cause Remedy Switch failure. If the start/stop switch is suspect, you have two options: Have a qualified electrician test the switch for function, or purchase a new start/stop switch and establish if that was the problem on change-out. Extension cord too light or too long. Replace with adequate size and length cord. Low current. Contact a qualified electrician.
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17.1.5 Complete Machine with Accessories – PM1800B, PM2013B and PM2415B – Parts List Index No Part No Description Size Qty 1 ................ PM2000-105.............. Powermatic Nameplate, Large ................................ ...................................... 1 2 ................ PM1800B-002 ........... Upper Cabinet Door ................................................. ...................................... 1 .................. PM2013B-002 ........... Upper Cabinet Door ........................
Index No Part No Description Size Qty 34 .............. PM1800B-034-1 ........ Motor Cord…………………..12AWG x 3C, 300V, SJT,105°C, CSA/UL ......... 1 .................. PM1800B-034-3 ........ Motor Cord…………………….14AWG x 4C, 600V, ST,105°C, CSA/UL ........ 1 35 .............. TS-2361051 .............. Lock Washer ............................................................ M5 ................................. 2 37 .............. PM1800B-037 ........... Limit Switch Guard.......................................
Index No Part No Description Size Qty 87 .............. PM1800B-087 ........... Special Washer........................................................ ...................................... 1 88 .............. PM1800B-088 ........... Special Washer........................................................ ...................................... 1 89 .............. TS-1504051 .............. Socket Head Cap Screw ......................................... M8 x 25 ......................... 1 90 ..............
Index No Part No Description Size Qty 137 ............ PM1800B-137 ........... Stop Bolt .................................................................. ...................................... 1 138 ............ PM1800B-138 ........... Sheath ..................................................................... ...................................... 1 139 ............ PM1800B-139 ........... Set Screw ................................................................ M4 x 5 ...........................
17.2.1 Upper Wheel Assembly – Exploded View Part Assembly No.: PM1800B-018 (#1-6) / PM2013B-018 (#1-5) / PM2415B-018 (#1-5) 6 2 3 4 5 1 17.2.2 Upper Wheel Assembly – Parts List Index No Part No Description Size Qty 1 ................ PM1800B-018-01 ...... Upper Wheel ............................................................ ...................................... 1 .................. PM2013B-018-01 ...... Upper Wheel (Rubber Coating) ............................... .............................
17.3.1 Lower Wheel Assembly – Exploded View Part Assembly No.: PM1800B-022 (#1~8) / PM2013B-022 (#1~7) / PM2415B-022 (#1~7) 8 5 2 3 6 7 4 1 17.3.2 Lower Wheel Assembly – Parts List Index No. Part No. Description Size Qty 1 ................ PM1800B-022-01 ...... Lower Wheel ............................................................ ...................................... 1 .................. PM2013B-022-01 ...... Lower Wheel (Rubber Coating) ............................... ......................
17.4.1 Upper Wheel Sliding Bracket Assembly –Exploded View Part Assembly No.: PM1800B-027 (#1~26) / PM2013B-027 (#1~7-1, 8~26) / PM2415B-027 (#1~7-2, #8~26) 17.4.2 Upper Wheel Sliding Bracket Assembly –Part List 1 ................ PM1800B-027-01 ...... Spring ...................................................................... ...................................... 1 2 ................ PM1800B-027-02 ...... Flat Washer ............................................................. ........................
17.5.1 Brake Linkage Assembly – Exploded View Part Assembly No.: PM1800B-122 / PM2013B-122 / PM2415B-122 17.5.2 Brake Linkage Assembly – Parts List Index No. Part No. Description Size Qty 1 ................ PM1800B-122-01 ...... Brake Arm ................................................................ L:573mm ....................... 1 .................. PM2013B-122-01 ...... Brake Arm ................................................................ L:607mm ....................... 1 ..................
17.6.1 Lower Blade Guide Support Assembly – Exploded View Part Assembly No.: PM1800B-059 17.6.2 Lower Blade Guide Support Assembly – Parts List Index No. Part No. Description Size Qty 1 ................ TS-1503101 .............. Socket Head Cap Screw ......................................... M6 x 1 x 45 ................... 2 2 ................ PM1800B-059-02 ...... Knurled Adjusting Knob ........................................... ...................................... 2 3 ................ BB-6202ZZ ..
17.7.1 Upper Blade Guide Support Assembly – Exploded View Part Assembly No.: PM1800B-143 17.7.2 Upper Blade Guide Support Assembly – Parts List Index No. Part No. Description Size Qty 1 ................ TS-1503101 .............. Socket Head Cap Screw ......................................... M6 x 1 x 45 ................... 2 2 ................ PM1800B-143-02 ...... Knurled Adjusting Knob ........................................... ...................................... 2 3 ................ BB-6202ZZ ..
17.8.1 Trunnion Support Bracket Assembly – Exploded View Part Assembly No.: PM1800B-124 17.8.2 Trunnion Support Bracket Assembly – Parts List Index No. Part No. Description Size Qty 1 ................ PM1800B-124-01 ...... Carriage Bolt ............................................................ ...................................... 1 2 ................ PM1800B-124-02 ...... Trunnion Block (Front) ............................................. ...................................... 1 3 ...............
17.9.1 Guide Bar Bracket Assembly – Exploded View Part Assembly No.: PM1800B-128 17.9.2 Guide Bar Bracket Assembly – Parts List Index No. Part No. Description Size Qty 1 ................ PM1800B-128-01 ...... Socket Set Screw .................................................... M7 x 10 ......................... 4 2 ................ TS-1503021 .............. Socket Head Cap Screw ......................................... M6 x 1 x 10 ................... 2 3 ................ TS-1504031 ..............
17.10.1 Gear Bracket Assembly – Exploded View Part Assembly No.: PM1800B-131 17.10.2 Gear Bracket Assembly – Parts List Index No. Part No. Description Size Qty 1 ................ TS-1534032 .............. Phillips Pan Head Machine Screw ........................... M6 x 1 x 10 ................... 2 2 ................ PM1800B-131-02 ...... Bearing Cover .......................................................... ...................................... 1 3 ................ BB-6002ZZ ................
17.11.1 Miter Gauge Assembly – Exploded View Part Assembly No.: PM1800B-149 17.11.2 Miter Gauge Assembly – Parts List Index No. Part No. Description Size Qty 1 ................ 6295167 .................... Miter Gauge Body .................................................... ...................................... 1 2 ................ TS-1533062 .............. Pan Head Screw ...................................................... M5 x 0.8 x 20 ................ 3 3 ................ TS-1540031 ............
17.12.1 Fence Assembly – Exploded View Part Assembly No.: PM1800B-150 / PM2013B-150 / PM2415B-150 17.12.2 Fence Assembly – Parts List Index No. Part No. Description Size Qty 1 ................ PM1500-107-20 ........ Knob ........................................................................ ...................................... 1 2 ................ PM1800B-150-02 ...... Lock Handle ............................................................. ...................................... 1 3 ..............
Index No. Part No. Description Size Qty 23 .............. PM1800B-150-23 ...... Guide Rail (for 1800B) ............................................. L:890mm ....................... 1 .................. PM2013B-150-23 ...... Guide Rail (for 2013B) ............................................. L:928mm ....................... 1 .................. PM2415B-150-23 ...... Guide Rail (for 2415B) ............................................. L:1033mm ..................... 1 24 .............. PM1800B-150-24 .....
18.0 Electrical Connections 18.
18.
18.3 Electrical Connections – 5HP 3PH 460V S R GROUND T GREEN BLACK WHITE RED GREEN POWER SUPPLY JUNCTION BLOCK 3~ 460V MAGNETIC SWITCH ASSEMBLY WHITE BLACK BLACK BLACK BLACK R RED WHITE T S LIMIT SWITCH CONTROL PANEL RED 11 12 BLACK GREEN YELLOW BLACK WHITE GREEN GROUND BLACK WHITE RED 23 24 WHITE RED YELLOW WHITE 230V GREEN RED Set at 7.
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427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.powermatic.
