PM3-24V Series Manual

ManualsBrandsPowerMax ManualsSolar & Wind Power25 Amp 24VDC Power Converter with Smart Charger

without notification. Install Guide PMxx-24-3 19 October 2015

FOR YOUR SAFETY, READ ALL INSTRUCTIONS BEFORE INSTALLATION AND OPERATION.

INSTALLER: Provide these instructions to the end user or consumer.

CONSUMER: Keep these instructions for future reference.

NOTICE: Products are not to be used nor are warranted in aerospace, medical or life safety applications.

120 VAC is present. This Converter/Charger is designed to convert 120 VAC to 24 VDC. It also provides power for

charging a 24V battery assembly (90Ah minimum capacity). This Converter/Charger is a “switch mode” type and is

designed to be maintenance-free with no user serviceable components. The Converter/Charger power output is “current

limiting” by design.

NEVER store electrical devices in compartments where flammable liquids (such as gasoline) exist.

DO NOT mount/install unit in compartments designed for storage of batteries or flammable liquids.

AC to DC Converter/Char

AC to DC

CONVERTER/CHARGER

PM3 model 20, 25, 30, 40 and 50 Amp

24 Volt with 3 Stage Charging Option

Installation & Maintenance

1. DISCONNECT VEHICLE/DEVICE DC POWER. Disconnect the vehicle/device battery POS (+) wire at the battery end before

connecting this Converter/Charger to any vehicle/device wiring.

2. LOCATION. The mounting location may be on any interior (out of direct weather) surface. Location chosen must be accessible

after installation. When mounted inside a cabinet, the cabinet must be large enough to allow dissipation of heated air. Make

sure that there is a minimum of 1” (one inch) free air space

at each end of the unit so that cooling air can move through the unit

properly. AVOID foreign contaminants such as dirt, metal particles or moisture.

3. MOUNTING. Flanges with holes are provided for ease of mounting using standard fasteners. Confirm that the surface that the

converter is mounted to is solid and will hold the weight (9 lbs) during vehicle operation.

4. ELECTRICAL REQUIREMENTS. A 120 VAC receptacle needs to be located within 36 inches of the Converter/Charger to

supply power. Electrical consideration should also be given to mounting near the locations of the batteries and the 24 VDC

distribution panel.

5. ELECTRICAL CONNECTIONS. Be sure to tighten all connections securely. A loose connection can quickly cause terminals

and wires to overheat. Review unit labels for recommended terminal torque values.

120 VAC Connection

– First confirm that the 120 VAC power source AC circuit breaker(s) are in the

turn-on AC circuit breakers until installation is complete.

position. DO NOT

Using 10 AWG minimum size copper wire, attach from the vehicle/device chassis to the Converter/Charger Grounding Lug.

Using the attached power cord on the Converter/Charger, connect firmly to the 120 VAC receptacle

off

WARNING – Avoid Possible Injury or Death

SAFETY ALERT

WARNING – Avoid Personal Injury or Product Damage

WARNING – Avoid Possible Injury or Death

7. Never Leave the PowerMax PM3-XX unattended when plugged in.

8. All PM3 Products must be installed by a certified electrician.

Summary of content (4 pages)

PAGE 1
AC to DC CONVERTER/CHARGER PM3 model 20, 25, 30, 40 and 50 Amp 24 Volt with 3 Stage Charging Option Installation & Maintenance AC to DC Converter/Charger SAFETY ALERT FOR YOUR SAFETY, READ ALL INSTRUCTIONS BEFORE INSTALLATION AND OPERATION. INSTALLER: Provide these instructions to the end user or consumer. CONSUMER: Keep these instructions for future reference. NOTICE: Products are not to be used nor are warranted in aerospace, medical or life safety applications.
PAGE 2
4 VDC Wiring– It is important to use the correct wire gauge. Use a minimum of 10 AWG size copper wire. The terminal marked + or POS is for the vehicle/device 24 VDC positive connection. The terminal marked – or NEG is for the vehicle/device 24 VDC negative connection. The 24 VDC output wiring does not require over-current protection because the Converter/ Charger limits current output. However, all electrical connections need to comply with the appropriate NEC code. 7. 3 STAGE CHARGING OPTION DESCRIPTION.
PAGE 3
9.TEST. First, disconnect all loads and battery on the Converter/Charger by removing all 24 VDC connections from + or POS . Second, attach a multimeter instrument between the positive and negative terminals of the Converter/Charger. Then energize the 120 VAC Converter/Charger circuit. Test for proper output power using the multimeter. Measure the output voltage from the positive and negative terminals. The voltage should read 27.6 +/- 0.1 VDC.
PAGE 4
TWO YEAR LIMITED WARRANTY Limited Warranty and Remedy: Fieldstone Products, Inc. (“Supplier”) warrants products it sells against faulty workmanship or the use of defective materials and that such products will conform to published specifications, drawings and other descriptions for a period of two years.