2 Gallon Oil Free Air Compressor Item# 22020 Owner’s Manual DO NOT RETURN TO STORE Questions? Problems? Please call our customer help line: (800) 232-1195 M-F 8-5 CST Or by email: partsandservice@greatlakestec.
TABLE OF CONTENTS Technical Data……………………………………………………………. 2 Package Contents…………………………………………………………. 2 Rules for Safe Operation…………………………………………………. 3 General Instructions for All Power Tools………………………………… 4 Specific safety Rules and Precautions……………………………………. 7 Assembly Instructions….…………………………………………………. 8 Operating instructions…………………………………………………….. 8 Inspection, Maintenance, and Cleaning…………………………………... 10 Troubleshooting…………………………………………………………… 11 Parts List…………………………………………………………………..
Rules for Safe Operation The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures. Symbol Meaning Safety Alert Symbol: Indicates danger, warning, or caution, may be used in conjunction with other symbols or pictographs.
General Instructions for All Power Tools READ AND UNDERSTAND ALL INSTRUCTIONS!!! Failure to follow all instructions listed below may result in electrical shock, fire and/or serious personal injury. WORK AREA • • • Keep your work area clear and well lit. Cluttered work surfaces and dark areas invite accidents. Keep people not involved in the work, especially children away from the work area while operating a power tool. Distractions can cause you to lose control of the tool.
ALL GROUNDED, CORD-CONNECTED TOOLS: In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electrical shock. Tools equipped with an electric cord having an equipment-grounding conductor must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify the plug provided in any way.
from the adapter must be connected to a permanent ground such as a properly grounded outlet box. PERSONAL SAFETY • • • • • • Dress appropriately. Do not wear loose clothing or jewelry. Keep long hair in place and contained. Keep clothing, hair and gloves away from moving parts. Loose clothing, jewelry and hair can be snagged in moving parts. Use common sense, stay alert and watch what you are doing while operating a power tool. Do not use tools while under the influence of alcohol, medication, or drugs.
Specific Safety Rules and Precautions 1. CAUTION! Your Warranty is voided if: You drop the Air Compressor. Always lift the Air Compressor using its Handle. 2. Do not expose to a high-dust environment. Dusty conditions may increase wear on the Compressor. 3. DANGER! This Air Compressor is NOT designed for and should not be used to supply breathing air. 4. DANGER! Never attempt to repair or modify the Air Tank (53).
common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Assembly Instructions CAUTION! Always make sure the Compressor’s Power Switch (45) is in its “OFF” position prior to performing any service, maintenance, or cleaning of the Compressor. 1. Handle is shipped partially attached. Remove screw (46) and position handle as shown in figure A. Re-install screw (46) and tighten securely. 2. Install air-flow valve in pressure regulator (24).
Safety Valve (25) 2. Plug the Power Cord (35) into the nearest 120 volt, grounded, electrical outlet. 3. Push in the “ON” side of the ON/OFF Power Switch (45) to turn the compressor on. (See Figure B.) To Adjust The Air Regulator: 1. With the supplied air-flow valve attached to the Pressure Regulator (24) and the valve handle in the “OFF” position (handle perpendicular to the outlet pipe), turn the compressor on.
the knob. Rotate the ring in a counterclockwise direction and tighten it against the knob to secure the setting. (See Figure C). 4. Attach hose to air-flow valve, then tool to hose, turn on air-flow valve to supply air pressure shown on gauge (70) to tool. NOTE: When the maximum air pressure, 100 PSI, is reached as indicated by the Tank Pressure Gauge (26), the motor will stop. The Compressor will automatically restart when the air pressure drops below 85 PSI. (See Figure C.) To Stop The Compressor: 1.
Troubleshooting Problem Compressor will not start. Low pressure. Safety valve releasing. Pressure switch will not turn off compressor at 100PSI. Cause Blown fuse. Loose electrical connections. Defective pressure switch (56). Air leak in safety valve. Drain valve not fully closed. Defective safety valve. Defective pressure switch. 11 Solution Replace fuse. Make sure compressor is plugged into a working, 120 volt, grounded, electrical outlet.
Part List Part # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 23 24 25 26 27 29 30 31 32 33 34 35 Description Motor Crank Screw Bearing (608-2RS) Connecting Rod Silica Gel Ring (21.2 x 2.5) Piston Ring Paper Pad Hoop Cylinder Cylinder Washer Silica Gel Ring (31 x 2) Cylinder Head Connector Silica Gel Ring (31.5 x 1.
Parts Diagram 13
WARRANTY STATEMENT FOR POWERPRO TECHNOLOGY™ PRODUCTS PowerPro Technology™ air compressors are warranted (to the original purchaser) to be free from defects in materials and workmanship for a period of one (1) year from the date of original purchase. Air compressors used for commercial or for rental have a warranty period of 90 days from date of original purchase. Please fill out the enclosed warranty card (if applicable) and mail it to Power Pro Technology along with a copy of the receipt.