INSTRUCTION MANUAL 21" 3-in-1 Gas Push Lawn Mower Model # DB2194P Have product questions or need technical support? Please feel free to contact us! Website: www.Amerisuninc.com www.powersmartusa.com Toll free: 1-800-791-9458 Mon-Fri 9-5 EST Email: support@amerisuninc.
CONTENTS Technical data…...………………………………………………………... Introduction………………………………………………………………. Safety information…….………………………………………………... General safety procedures ……....……………………………………… Important safety instructions……………………………………………. Knowing your lawn mower……………………………………………… Lawn mower preparation………………………………………………... Operation……………………....………………………………………… Maintenance……………………………………………………………... Storage……………………………………………………………………. Troubleshooting………………………………………………………….
INTRODUCTION Thank You for Purchasing a PowerSmart® Product. This manual provides information regarding the safe operation and maintenance of this product. Every effort has been made to ensure the accuracy of the information in this manual. PowerSmart® reserves the right to change this product and specifications at any time without prior notice. Please keep this manual available to all users during the entire life of the lawn mower.
GENERAL SAFETY PROCEDURES For any questions regarding the hazard and safety notices listed in this manual or on the product, please call (800) 791-9458 Mon-Fri 9-5 EST before using the lawn mower. . DANGER: CARBON MONOXIDE Using an engine indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the engine exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.
IMPORTANT SAFETY INSTRUCTIONS General Operation Read, understand, and follow all instructions on the machine and in the manual(s) before starting. 1. Do not put hands or feet near or under the machine. Keep clear of the discharge opening at all times. 2. Only allow responsible adults, who are familiar with the instructions, to operate this machine. 3. Clear the area of objects such as rocks, wire, toys, etc., which could be thrown by the blade. Stay behind the handle when the engine is running. 4.
4. Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child. Service 1. Safe Handling of Gasoline 2. To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. 3. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. 4. Only use a US EPA approved compliant portable fuel container. 5. Never remove gas cap or add fuel with the engine running.
KNOWING YOUR LAWN MOWER Please use the illustration below to familiarize yourself with the location and function of the components that control of your lawn mower.
LAWN MOWER PREPARATION The following section describes steps necessary to prepare the lawn mower for use. If after reading this section, you are unsure about how to perform any of the steps please call (800) 791-9458 Mon-Fri 9-5 EST for customer service. Failure to perform these steps properly can damage the lawn mower or shorten its lifespan. UNPACKING Unpack the lawn mower and all its parts, and compare against the list below.
ATTACH LOWER & UPPER HANDLE 1. Take lower handle and line up the hole in the lower handle with the hole on the handle bracket. 2. Secure the lower handle with Sleeve with provided M6 Hexagonal flange bolts on each side. M6 flange bolts 3. Pull upper handle up and lock it in position with bolts，washer and knob on both side. Knob， screw 4. Insert the recoil starter handle cable into the hook provided on the upper handle.
GRASS CATCHER Attach grass catcher 1. Lift mower rear discharge door. 2. Place grass catcher into the slots in the handle brackets. 3. Release the rear discharge door so that it rests on the grass catcher. Remove grass catcher 1. Lift mower rear discharge door. 2. Lift grass catcher up and off the slots in the handle bracket. 3. Release mower rear discharge door to allow it to close rear opening of mower.
OPERATION ADD OIL The lawn mower is shipped without oil. User must add the proper amount of oil before operating the lawn mower for the first time. The oil capacity of the engine crankcase is 15.2 fl. oz. For general use, we recommend 5W, 4-stroke engine oil. ENGINE OIL RECOMMENDATIONS Select good quality detergent oil bearing the American Petroleum Institute (API) service classifications SJ, SL, or SM (synthetic oils may be used).
ENGINE START/STOP LEVER This lawn mower comes equipped with an engine start/stop lever to prevent unintentional starting and to ensure safe operation. Releasing this lever will quickly stop the blade in case of danger. The lever must be actuated before the lawn mower is started. When the engine start/stop lever is released, it must return to its initial position.
Turn off the engine before doing any checks on the blade. Keep in mind that the blade continues to rotate for a few seconds after the engine has been turned off. Never attempt to manually stop the blade. Regularly check to see if the blade is securely attached, is in good condition and is sharp. If the contrary is the case, sharpen the blade or replace it. In the event that the blade strikes an object, immediately turn off the lawn mower and wait for the blade to come to a complete stop.
MAINTENANCE Proper routine maintenance of this mower will help prolong the life of the machine. Always observe safety rules when performing any maintenance. The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full valve from warranty, operator must maintain the lawn mower as instructed here. Changing of engine-governed speed will void engine warranty. All adjustments should be checked at least once each season.
STORAGE CAUTION: Never place any type of storage cover or tarp on the MOWER while it is still hot. If the MOWER is being stored for short periods of time (30 to 60 days), add stabilized fuel to the gas tank until it is full. Run the engine for 2 – 3 minutes allowing stabilized fuel mixture to circulate through the carburetor. NOTE: Keeping the fuel tank full, reduces the amount of air and vapor and helps reduce deterioration of the fuel.
TROUBLESHOOTING Problem Engine fails to start Engine runs erratic. Engine overheats. Idles poorly. Cause Engine start/stop lever disengaged. Spark plug wire disconnected. Fuel tank empty or stale fuel. Engine not primed. Faulty spark plug. Blocked fuel line. Engine flooded. Spark plug wire loose. Blocked fuel line or stale fuel. Water or dirt in fuel system. Dirty air filter Engine oil lever low. Air flow restricted. Spark plug fouled, faulty, or gap too wide. Dirty air cleaner.
EXPLODED VIEW AND PARTS LIST 18
Item Stock# Description Qty Item Stock# Description Qty 1 303190275 Engine 1 32 303180938 Rear axle seaming 1 2 303042023 Flat washer 3 33 203021112 Wheel sleeve 4 3 303041022 Washer 3 34 203050387 8"Left wheel 1 4 303020265 Hex washer screw M8×30mm 3 35 303010332 Flange self-tapping screw 8 5 203050381 Side discharge deflector 1 36 303030119 Square nut 2 6 303090066A Spring pin shaft 1 37 203050388 Rear base 1 7 303160455 Torsional spring 1 38 20
ENGINE EXPLODED VIEW AND PART LIST 20
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Stock # 5787.06012.00.01 E65.0001.001.00.00 E65.3000.001.00.00 E65.0100.001.00.00 E65.0100.001.00.04 E65.0100.001.00.03 E65.0100.001.00.02 E65.0100.001.00.01 168.0060.001.00.00 168.0040.001.00.00 F68.0085.001.00.00 E65.1480.001.00.00 E65.0160.001.00.00 E65.0020.001.00.00 E65.0030.001.00.00 E65.1030.001.00.00 165.0210.001.00.00 165.0210.001.00.01 165.0210.001.00.02 165.0210.001.00.
TWO (2) YEARS LIMITED WARRANTY PowerSmart is committed to building equipment that will provide years of dependable service. Our warranties are consistent with our commitment and dedication to quality. TWO (2) YEARS LIMITED WARRANTY OF POWER SMART PRODUCTS FOR HOME USE. PowerSmart (“Seller") warrants to the original purchaser only, that all PowerSmart consumer power tools will be free from defects in material or workmanship for a period of two (2) years from date of purchase.
