Powerware® 9315 UPS 500–750 kVA Installation and Operation Manual
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference.
Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol. CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions. This symbol indicates that you should not discard the UPS or the UPS batteries in the trash.
This page intentionally left blank.
Table of Contents 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 UPS Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.1 Installation Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS 5 Installing a Remote Emergency Power-off Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 5.2 6 REPO Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REPO Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS 10.4 10.5 Optional Relay Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optional Supervisory Contact Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4 10-5 11 Responding to System Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS 14 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1 14.1 14.2 14.3 14.4 Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UPS System Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
List of Figures Figure 1‐1. Typical Powerware 9315 (500–750 kVA) UPS System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 2‐1. Cabinet as Shipped with Outer Packaging and Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 4‐1. Remote Battery Disconnect Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIST OF FIGURES Figure A‐9. Multi-Module UPS System Oneline Drawing (with Powerware Hot Sync® Capacity, 480/480V and 600/600V Input/Output) . Figure A‐10. Securing Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure A‐11. CB2TB to DC Source Disconnect Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure A‐12.
Chapter 1 Figure Introduction The Eaton® Powerware® 9315 (500–750 kVA) uninterruptible power supply (UPS) is an online power protection system that prevents loss of valuable electronic information, minimizes equipment downtime, and minimizes the adverse effect on equipment production because of unexpected power problems. The Powerware 9315 UPS system continually monitors incoming electrical power and removes the surges, spikes, sags, and other irregularities that are inherent in commercial utility power.
INTRODUCTION 1.1 UPS Features The UPS has many standard features that provide cost‐effective and consistently reliable power protection. The descriptions in this section provide a brief overview of the UPS standard features. 1.1.1 Installation Features Power wiring can be routed through the top of each cabinet. External sensing and monitoring control wire must be installed according to UL Class I requirements. Class I wiring can be routed through the top of each cabinet. 1.1.
INTRODUCTION 1.2 Options and Accessories Contact your Eaton sales representative for information about the following options: 1.2.1 5% Input Filter The UPS can be equipped with an input filter. An input filter yields power factor correction that allows you to save on your initial installation and operating costs. The filter also reduces input harmonic current distortion and minimizes upstream interference that can damage sensitive hardware components. 1.2.
INTRODUCTION 1.2.6 Monitoring and Communication The following monitoring and communication options are available: S Remote Monitor Panel (RMP) – An optional RMP contains backlit status indicators and a local horn, allowing you to monitor the UPS operational status and alarm condition from virtually any location within your facility. This option is described further in Chapter 10, “Using Features and Options.
INTRODUCTION 1.4 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS S This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference. S The UPS cabinet is designed for industrial or computer room applications and contains safety shields behind the front doors.
INTRODUCTION AVERTISSEMENT! S Les batteries peuvent présenter un risque de décharge électrique ou de brûlure par des courts‐circuits de haute intensité. Prendre les précautions nécessaires. S Pour le remplacement, utiliser le même nombre et modéle des batteries. ATTENTION! S Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité. S Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser. 1.
INTRODUCTION 1.
INTRODUCTION This page intentionally left blank. 1-8 EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
Section I Installation EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
1-2 EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
Chapter 2 UPS Installation Plan and Unpacking Figure Use the following basic sequence of steps to install the UPS: 1. Create an installation plan for the UPS system (Chapter 2). 2. Prepare your site for the UPS system (Chapter 2). 3. Inspect, unpack, and unload the UPS cabinets (Chapters 2 and 3). 4. Wire the system (Chapter 3). 5. Install features, accessories, and/or options, as applicable (Chapters 4 through 6). 6. Complete the installation checklist (Chapter 3). 7.
UPS INSTALLATION PLAN AND UNPACKING 2.1.3 Preparing for Wiring the UPS System For external wiring requirements, including the minimum AWG size of external wiring, see Table E through Table G starting on page A-13. The power wiring connections for this equipment are rated at 90° C. If the ambient temperature is greater than 30° C, higher temperature wire and/or larger size wire may be necessary.
UPS INSTALLATION PLAN AND UNPACKING 5. Remove the protective cardboard covering from the cabinets, cutting where indicated, using a knife blade no longer than 25 mm (1”). 6. Remove the plastic bag and foam packing material, and discard or recycle them in a responsible manner. 7. Inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading.
UPS INSTALLATION PLAN AND UNPACKING This page intentionally left blank. 2-4 EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
Chapter 3 Figure Installing the UPS System This section describes the UPS system installation for single modules and multi-modules, including: unloading the cabinets, UPS internal and external wiring, and interface connections. 3.1 Preliminary Installation Information DANGER This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.
INSTALLING THE UPS SYSTEM 3.2 Unloading the UPS Cabinets from the Pallet WARNING S The UPS cabinets are heavy (see Table A on page A-1). If unpacking instructions are not closely followed, the cabinet may tip and cause serious injury. S Do not install a damaged cabinet. Report any damage to the carrier and contact your Eaton service representative immediately. S Do not tilt the UPS or optional cabinets more than 10° from vertical or the cabinet may tip over.
INSTALLING THE UPS SYSTEM 4. Connect the negative DC Link power wiring to the inverter input. Connect two cables to each inverter. 5. Reinstall the plastic shield to the inverter input section. 6. Remove the plastic shield covering the inverter output section of the Output/Inverter cabinet. 7. Route the MBC input cables from the MBC to the inverter output (Output/Inverter cabinet) through the knockouts in the cabinet sides. 8.
INSTALLING THE UPS SYSTEM NOTE Remove the entire MBC top panel to punch conduit holes. 4. Connect phase A, B, and C power wiring from the bypass source to the respective bypass inputs in the MBC. 5. Connect phase A, B, and C and Neutral power wiring from the MBC output to the critical load. 6. Connect the control wiring (battery breaker open and close signals and shunt DC disconnect) between the external battery disconnect and the UPS. 7.
INSTALLING THE UPS SYSTEM 8. Connect the Output/Inverter 15‐pin control wiring harness connector to the Input/Rectifier 15‐pin control wiring harness connector. See Figure A‐12 on page A-22 and Figure A‐14 on page A-24 for connector locations. 9. Remove the plastic shield covering the inverter output section of the Output/Inverter cabinet. 10. Refer to the Powerware 9315 Parallel Capacity/Redundant UPS Installation and Operation Manual for SBM input wiring procedures. 11.
INSTALLING THE UPS SYSTEM 3.5 Installing Input/Rectifier Customer Connections NOTE If you are installing connections to the Battery I/O terminal connections and terminal board CB2TB, install conduit between each device and the UPS cabinet for wiring these options. See paragraph A.5 on page A-28 for the interface point locations within the UPS cabinet. To prepare the UPS for wiring to customer connections: 3.6 1. Verify that the UPS system is turned off and all power sources are removed.
INSTALLING THE UPS SYSTEM 3.9 Completing the Installation Checklist The final step in installing the UPS system is completing the following installation checklist. This checklist ensures that you have completely installed all hardware, cables, and other equipment. Completing all items listed on the checklist will ensure a smooth installation. You should make a copy of the installation checklist before filling it out, and retain the original.
INSTALLING THE UPS SYSTEM Installation Checklist - All packing materials and restraints have been removed from each cabinet. - Each cabinet in the UPS system is placed in its final installation location. - A ground bond is installed between any cabinets that are bolted together. - All switchboards, conduits, and cables are properly routed to the UPS and auxiliary cabinets. - All power cables are properly sized and terminated. - A ground conductor is properly installed.
INSTALLING THE UPS SYSTEM Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ ___________________________________
INSTALLING THE UPS SYSTEM This page intentionally left blank. 3-10 EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
Chapter 4 Figure Installing a Remote Battery Disconnect The remote battery disconnect is crated separately for shipping. The enclosure is designed to be free‐standing. You can install a remote battery disconnect anywhere between the remote DC supply and the UPS, according to national and local codes. Figure 4‐1 shows a typical remote battery disconnect enclosure. The remote battery disconnect is set according to the operation procedures in Chapter 9, “UPS Operating Instructions.
INSTALLING A REMOTE BATTERY DISCONNECT S Nominal voltages listed in this chapter are for a lead‐acid batteries rated per NEC at 2.00 Vdc per cell. S Battery strings must be installed according to all applicable codes and regulations, including NEC, Article 480. S The UPS to battery cable should be sized for a total maximum voltage drop of 1% nominal DC Link voltage at maximum current. S Table 4‐1 details the power cable terminations. S The remote battery disconnect weighs approximately 60.3 kg (133 lb).
Chapter 5 Installing a Remote Emergency Power-off Control Figure A latching-type Remote Emergency Power-off (REPO) switch can be used in an emergency to shut down the UPS and remove power to the critical load from a location away from where the UPS is installed. Figure 5‐1 shows an Eaton REPO switch. REPO Switch (Front View) Contact Block (Back View, Faceplate Removed) Figure 5‐1. Eaton REPO Switch 5.
INSTALLING A REMOTE EMERGENCY POWER-OFF CONTROL NOTE REPO switch rating is 6A/120 Vac or 3A/240 Vac. The REPO switch must be a latching-type switch with a dedicated circuit. 9 REPO Switch CUSTTB 10 Twisted Wires (2) Figure 5‐2. REPO Wiring 5. If you are installing multiple REPO stations, wire additional stations in parallel with the first REPO station. 6.
Chapter 6 Figure Installing Optional Accessories This chapter contains installation information for the following options: S Monitoring accessories: Remote Monitor Panel (RMP), Relay Interface Module (RIM), and Supervisory Contact Module (SCM) S X-Slot cards NOTE When installing interface connections (such as an RMP, RIM, or SCM), install conduit between each device and the UPS cabinet. A maximum of two monitoring accessories (RMPs, RIMs, or SCMs) can be installed.
INSTALLING OPTIONAL ACCESSORIES 6.1 Installing an RMP As an option, you can install an RMP to monitor the UPS system operation from virtually any location within your facility, up to 152.4m (500 ft) from the UPS. You can flush‐mount or surface‐mount an RMP on a desktop or on a wall, wherever you have a serial interface line. Figure 6‐1 shows an RMP. Figure A‐26 on page A-38 shows the enclosure dimensions and cable exit openings. Flush Mount Surface Mount (for hanging) Wires Must be Twisted Figure 6‐1.
INSTALLING OPTIONAL ACCESSORIES To install an RMP: 1. Verify that the UPS system is turned off and all power sources are removed. See Chapter 9, “UPS Operating Instructions,” for shutdown instructions. 2. Remove the access plate on top of the UPS Input/Rectifier cabinet to gain access to the customer interface panel (see Figure A‐13 on page A-23). 3. Securely mount the RMP. 4. Install wiring from the RMP using ½” conduit through the cable entry knockout in the top of the UPS Input/Rectifier cabinet.
INSTALLING OPTIONAL ACCESSORIES 6. Connect the RMP wiring to the terminal block using terminations shown in Table 6‐2. Table 6‐2. RMP Wire Terminations 7.
INSTALLING OPTIONAL ACCESSORIES 6.2 Installing an RIM The optional RIM uses relay contact closures to indicate the UPS system operating status and alarm condition. The module uses an RS‐422 serial interface line and may support up to eight critical loads. Figure 6‐3 shows the RIM with its four 15‐pin D‐sub connectors labeled J1 through J4. See Figure A‐27 and Figure A‐28, starting on page A-39, for enclosure dimensions and wiring knockouts.
INSTALLING OPTIONAL ACCESSORIES Connect to Port 1 (DB‐9) on Customer Interface Panel Fuse Terminal Block (TB3) Figure 6‐4. Terminal Block Bracket 6. Connect RIM wiring to the terminal block using the terminations shown in Table 6‐3. Table 6‐3. RIM Wire Terminations 7.
INSTALLING OPTIONAL ACCESSORIES 6.3 Installing an SCM The optional SCM shown in Figure 6‐5 provides contacts for monitoring UPS system status. See Figure A‐29 page A-41 for enclosure dimensions and knockout patterns. Flush Mount Surface Mount (for hanging) TB2 Wires Must be Twisted Figure 6‐5. SCM 1. Verify that the UPS system is turned off and all power sources are removed. See Chapter 9, “UPS Operating Instructions,” for shutdown instructions. 2.
INSTALLING OPTIONAL ACCESSORIES Connect to Port 1 (DB‐9) on Customer Interface Panel Fuse Terminal Block (TB3) Figure 6‐6. Terminal Block Bracket 6. Connect the SCM wiring to the terminal block using the terminations shown in Table 6‐4. Table 6‐4.
INSTALLING OPTIONAL ACCESSORIES System Normal No Redundancy On Generator Bypass Not Available On Battery UPS Alarm On Bypass Shutdown Imminent Figure 6‐7. SCM TB2 NOTE Supervisory contacts are rated at 2.0A at 28 Vdc or 120 Vac and 0.15A at 115 Vdc. NOTE Supervisory contacts require external power supply. Internal 24 Vdc is not capable of supplying contact current. EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
INSTALLING OPTIONAL ACCESSORIES 6.4 Installing X-Slot Cards NOTE LAN and telephone drops for use with X-Slot cards must be provided by facility planners or the customer. NOTE For setup of an X-Slot card, please contact Eaton (see page 1-7). To install the X-Slot cards: 6-10 1. If not already installed, install the LAN, telephone, or other cables. 2. Remove the access plate on top of the UPS Input/Rectifier cabinet to gain access to the customer interface panel (see Figure A‐13 on page A-23). 3.
Section II Operation EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
6-12 EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
Chapter 7 Figure Understanding UPS Operation The Powerware 9315 is a continuous duty, solid‐state UPS that supports the following equipment: process control, data processing, telecommunications/PBX, research, and medical. The Powerware 9315 maintains power to the critical loads during commercial electrical power brownout, blackout, overvoltage, undervoltage, and out‐of‐tolerance frequency conditions. In this manual, the power required by your equipment is called the critical load.
UNDERSTANDING UPS OPERATION If utility power is interrupted or falls outside the parameters specified in Chapter 14, “Product Specifications,” the UPS uses a backup battery supply to maintain power to the critical load for a specified period of time or until the utility power returns. For extended power outages, the backup battery supply allows you to either transfer to an alternative power system (such as a generator) or shut down your critical load in an orderly manner. 7.
UNDERSTANDING UPS OPERATION 7.1.1 Normal Mode In Normal mode, utility AC power is supplied to the rectifier. The rectifier supplies DC power to the inverter, which then supplies the critical load with AC power. The rectifier also provides charging power to the battery. The battery charge condition is monitored by the UPS and reported by a status indicator on the control panel. The message System Normal appears in the status area of the control panel LCD screen.
UNDERSTANDING UPS OPERATION 7.1.2 Bypass Mode The UPS automatically switches to Bypass mode if it detects an overload, load fault, or internal failure. The bypass source supplies the commercial AC power to the load directly. Figure 7‐3 shows the path of electrical power through the UPS system when the UPS is operating in Bypass mode. CAUTION The critical load is not protected while the UPS is in Bypass mode.
UNDERSTANDING UPS OPERATION 7.1.3 Battery Mode The UPS transfers to Battery mode automatically if a utility power outage occurs, or if the utility power does not conform to specified parameters. In Battery mode, the battery provides emergency DC power that the inverter converts to AC power. When the UPS switches to Battery mode, the alarm indications depend on the cause and condition of the battery charge.
UNDERSTANDING UPS OPERATION This page intentionally left blank. 7-6 EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
Chapter 8 Figure Using the Control Panel This chapter describes the UPS control panel, including controls and indicators, and how to monitor UPS operation. The control panel is a black square area on the front of the UPS (see Figure 8‐1). Emergency UPM OFF Pushbutton Switch LCD Screen Pushbutton Switches Backlit Status Indicators Mode Key Switch Push In To Reset Pushbutton Switch Battery Switch Figure 8‐1.
USING THE CONTROL PANEL 8.1 Using the LCD Screen The LCD screen at the top of the control panel provides an operator interface with the UPS system. Figure 8‐2 identifies the display fields discussed in the following sections. Uninterruptible Power System A System Normal ALARM: NONE NOTICES: NONE 4 MAY 1999 09:25:42 F B Battery Minutes 48.6 C Meters D System Meters VAB nnn VBC nnn Output VCA nnn FREQ nn.n IA nnn IB nnn IC nnn KVA nnn KW nnn PF 0.
USING THE CONTROL PANEL Use the LCD screen and the pushbuttons beneath it to: S Monitor UPS operation S Look at a log of UPS events (alarms, notices, and commands) 8.2 Using the Pushbuttons The pushbuttons below the LCD screen are labeled with arrows indicating their functions: Figure 8‐3. LCD Pushbuttons S Press the and pushbuttons to move through the options in a menu, or to scroll through the list of alarms and notices in the Event History Log.
USING THE CONTROL PANEL 8.4 Reading the Status Indicators The six symbols on the left side of the control panel are status indicators. They are backlit by colored LED lamps, and they work in conjunction with the horn to let you know the UPS operating status. Normal This green symbol illuminates when the UPS is operating in Normal mode. The power processing unit (PPU) is supplying power to the critical load. Battery This yellow symbol illuminates when the UPS is operating in Battery mode.
USING THE CONTROL PANEL 8.5.1 System Meters Screen Figure 8‐4 shows the LCD screen as it appears when you first start the UPS. The Meters menu is displayed in the menu box, with the System option highlighted. In the information area, the system meters show their current readings. Uninterruptible Power System System Normal ALARM: NONE NOTICES: NONE Battery Minutes 48.5 4 MAY 1999 Input VAB nnn VBC nnn 09:25:42 Output VCA nnn FREQ nn.n IA nnn IB nnn IC nnn KVA nnn KW nnn PF 0.
USING THE CONTROL PANEL 8.5.2 Load Amps Meters Screen Select Load Amps from the Meters menu to view a real‐time bar graph of the output current of the UPS. The graph shows the current for each phase. Figure 8‐5 shows the Load Amps Meters screen. Uninterruptible Power System System Normal ALARM: NONE NOTICES: NONE Battery Minutes 48.5 4 MAY 1999 Output Current 125% 100% 75% Meters 50% System Load Amps Versions 25% 0% Phase A Meters Events Statistics Graphics Phase B Phase C Setup Figure 8‐5.
USING THE CONTROL PANEL 8.5.3 Software Versions Screen Select Versions from the Meters menu to view the software versions installed on the UPS. Figure 8‐6 shows the Software Versions screen. Uninterruptible Power System 4 MAY 1999 System Normal ALARM: NONE NOTICES: NONE Battery Minutes 48.5 09:25:42 Software Versions Version Part Number Monitor 01.
USING THE CONTROL PANEL 8.5.4 Event History Log Screen Select History from the Events menu to display the Event History Log. The Event History Log lists up to 400 system events in chronological order, with the most recent event listed last. The end of the log (the most recent events) appears when you display the screen; scroll upward to view older event listings. Figure 8‐7 shows the Event History Log screen.
USING THE CONTROL PANEL 8.5.5 Active System Events Screen Select Active from the Events menu to display a listing of all system events that are currently active. The most recent system event is listed first. As events clear, they are removed from the Active System Events listing. Figure 8‐8 shows the Active System Events screen. Uninterruptible Power System System Normal ALARM: ON BATTERY NOTICES: NONE Battery Minutes 48.
USING THE CONTROL PANEL 8.5.6 Unit Statistics Screen Select Unit from the Statistics menu to display a listing of statistics about UPS operation. Figure 8‐9 shows the Unit Statistics screen. Uninterruptible Power System UPS System Normal ALARM: NONE NOTICES: NONE 4 MAY 1999 Battery Minutes 48.5 Start Date: 09:25:42 04 MAY 1999 Number of Incidents: Month Total Time On: DAYS HR MN Statistics Unit Meters On Battery < 1 Min. On Battery 1-4 Min. On Battery > 4 Min. Full Batt.
USING THE CONTROL PANEL 8.5.7 Mimic Screen Select Mimic from the Graphics menu to display a real‐time graphical representation of the flow of current through the UPS. Figure 8‐10 shows the Mimic screen. Uninterruptible Power System UPS System Normal Alarm: None Notice: None 4 MAY 1999 Battery Percent 100% 09:25:42 Bypass CB1 CB3 Rectifier Inverter Graphics CB2 Mimic Battery Meters Events Statistics Graphics Setup Figure 8‐10.
USING THE CONTROL PANEL 8.5.8 Time Setup Screen Select Time from the Setup menu to display the Time Setup screen. The Time Setup screen allows you to set the internal time stamp of the UPS. The time stamp is used for logging events in the Event History Log. Figure 8‐11 shows the Time Setup screen. Uninterruptible Power System UPS System Normal ALARM: NONE NOTICES: NONE 4 MAY 1999 Battery Minutes 48.
USING THE CONTROL PANEL 8.5.9 Port Setup Screen Select Port 1 or Port 2 from the Setup menu to display one of the Port Setup screens. The Port Setup screens allow you to specify settings for the two serial communication ports on the UPS. Figure 8‐12 shows the Setup Serial Port 1 screen. Uninterruptible Power System UPS System Normal Alarm: None Notice: None 4 MAY 1999 Battery Minutes 48.
USING THE CONTROL PANEL This page intentionally left blank. 8-14 EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
Chapter 9 Figure UPS Operating Instructions This chapter describes the UPS controls and instructions for operating the UPS system. NOTE Before starting the UPS, ensure all installation tasks are complete and an authorized Eaton Customer Service Engineer has performed a preliminary startup. The preliminary startup verifies all electrical interconnections to ensure the installation was successful and the system operates properly.
UPS OPERATING INSTRUCTIONS 9.1.1 Control Panel The UPS control panel contains an LCD screen to display the current UPS system status. You can view a statistical history and log of system events and display a real‐time graphic representation of power flowing through the system components. Backlit status indicators show the UPS operating mode and alert you to system events. The control panel is described in Chapter 8, “Using the Control Panel.
UPS OPERATING INSTRUCTIONS 9.2 Starting the UPS To start the UPS system: NOTE This procedure assumes Automode is enabled. 1.
UPS OPERATING INSTRUCTIONS 13. If system is equipped with motor operated breaker CB2, proceed to Step 14; otherwise, proceed to Step 16. 14. Confirm UPS Battery Breaker CB2 has closed by viewing the breaker position on the LCD Mimic screen. The inverter and output/inverter cooling blowers turn on. When the inverter reaches full voltage, UPS breaker CB3 closes and breaker CB4 opens supplying power to the critical load. It takes less than one minute for the UPS to achieve Normal mode.
UPS OPERATING INSTRUCTIONS 9.4 Transferring to Bypass Mode NOTE In the following step, holding the Mode key switch in the BYPASS position for three seconds transfers the load to Bypass and shuts down the UPS. To transfer the critical load to Bypass mode: 1. On the UPS, turn the Mode key switch to BYPASS for one second. 2. Confirm UPS breaker CB4 closes and UPS breaker CB3 opens. The UPS switches to Bypass mode. If the bypass source is not available, the power processor remains on and an alarm sounds.
UPS OPERATING INSTRUCTIONS 9.6 Transferring to Bypass and Shutting Down the UPS To transfer the critical load to Bypass mode and shut down the UPS: 1. On the UPS, turn the Mode key switch to BYPASS for one second. 2. Confirm UPS breaker CB4 closes and UPS breaker CB3 opens. The UPS switches to Bypass mode. If the bypass source is not available, the power processor unit remains on and an alarm sounds. 3.
UPS OPERATING INSTRUCTIONS To restart the UPS after pressing the Emergency UPM Off pushbutton, follow the procedure in paragraph 9.8.2, “Resetting the UPS System after an Emergency UPM Off,” before starting the system. NOTE The remote emergency power-off (REPO) option functions the same way as the Emergency UPM Off pushbutton on the UPS control panel. 9.8.1 Using the UPS Emergency UPM Off Pushbutton 1.
UPS OPERATING INSTRUCTIONS This page intentionally left blank. 9-8 EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
Chapter 10 Figure Using Features and Options The many standard features of your UPS system provide consistent, economical, and dependable power protection. In addition, you can add available options to enhance the performance of your system. This chapter provides descriptions of some of the features and options introduced earlier in this manual. For the customer interface panel and terminal locations and for terminal wiring information, see: S Paragraph A.3 starting on page A-12 S Paragraph A.
USING FEATURES AND OPTIONS 10.3 Optional Remote Monitor Panel The optional Remote Monitor Panel (RMP) monitors the UPS system operating status and alarm condition from virtually any location within your facility, up to 152.4m (500 ft) from the UPS. You can flush‐mount or surface‐mount an RMP on a desktop, wall, or wherever you have a serial interface line. Figure 10‐1 shows an RMP. Figure 10‐1. RMP 10-2 EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.
USING FEATURES AND OPTIONS The RMP contains a local horn and the following backlit status indicators: SYSTEM NORMAL The UPS is energized (either with utility power or battery backup) and is supplying conditioned power to the critical load. NO REDUNDANCY This indicator applies only to parallel systems when one cabinet is not functioning. This feature is not available on this system.
USING FEATURES AND OPTIONS 10.4 Optional Relay Interface Module The optional Relay Interface Module (RIM) uses relay contact closures to indicate the operating status and alarm condition of the Parallel Capacity/Redundant system. Figure 10‐2 shows the RIM with its four 15‐pin connectors labeled J1 through J4. Figure 10‐2. RIM The RIM can provide the following signals: 10-4 UPS AVAILABLE Pins 1 and 12 Contacts are closed when the UPS is operating in Normal mode or ready to supply the load.
USING FEATURES AND OPTIONS 10.5 Optional Supervisory Contact Module An optional Supervisory Contact Module (SCM) establishes an interface between the Parallel Capacity/Redundant system manufacturer's equipment and the customer's monitor. This interface allows the customer to monitor operational status of the Parallel Capacity/Redundant system equipment. Figure 10‐3 shows the SCM, input connections on TB1, and output connections on TB2. TB2 Figure 10‐3.
USING FEATURES AND OPTIONS This page intentionally left blank. 10-6 EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
Chapter 11 Figure Responding to System Events When the UPS system is operating in Normal mode, it continually monitors itself and the incoming utility power. In Battery or Bypass modes, the UPS may issue alarms to let you know exactly what event caused the change from Normal mode. System events on the UPS can be indicated by horns, indicators, messages, or all three. Select Active from the Events menu on the LCD screen to display the Active System Events screen.
RESPONDING TO SYSTEM EVENTS This page intentionally left blank. 11-2 EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
Chapter 12 Figure Communication This chapter describes the communication features of the Powerware 9315 UPS and provides information about connecting hardware, configuring the ports, changing settings, and changing modes. 12.1 Locating the Customer Interface Panel The customer interface panel inside the UPS contains: S Two serial communication ports, one DB‐9 and one DB‐25.
COMMUNICATION GND RS‐232 TXD 1 2 RS‐232 RXD 3 RS‐232 RTS 4 RS‐232 CTS RS‐232 DSR 5 6 RTN 7 +12V 8 NOT USED NOT USED NOT USED NOT USED NOT USED 9 10 11 12 13 14 15 NOT USED NOT USED 16 NOT USED 17 NOT USED 18 NOT USED 19 NOT USED 20 21 22 23 24 25 RS‐232 DTR NOT USED –12V NOT USED NOT USED NOT USED Figure 12‐2. Port 2 (DB‐25) Table 12‐2.
COMMUNICATION 12.3 Configuring the Serial Ports Configure the communication port using the LCD screen and pushbuttons on the UPS control panel. Select Port 1 or Port 2 from the Setup menu to display one of the Setup Port screens. The screens for Port 1 and Port 2 are identical, and allow you to specify settings for the two serial communication ports. Figure 12‐3 shows the Setup Serial Port 1 screen.
COMMUNICATION Table 12‐3. Options Available for Each Communication Port Port 1 Port 2 X X Terminal Mode X X System Configuration Mode X Calibration Mode X Computer Mode X 12.3.
COMMUNICATION 12.3.3 Data/Stop The data size and stop bits of the equipment connected to this port determine the number of bits transmitted per ASCII character. The data size and stop bits you specify depend on the configuration of your equipment. For Port 1, the data size must be set to 8, with 1 or 2 stop bits. Settings of 7 data bits/1 stop bit and 7 data bits/2 stop bits are available for Port 2. NOTE When connecting a computer running a terminal emulation program, set your equipment to NO PARITY.
COMMUNICATION 12.4 Terminal Mode In this mode, system events are continually logged through the serial port to the device connected to the port. Port 2 operates by default in Terminal mode. The Event History Log entries contain a time and date stamp and the alarm text message. Terminal mode uses this format for printing alarm entries: MMM DD HH:MM:SS.
COMMUNICATION 12.4.2 Entire Log [Ctrl]+[P] The [Ctrl]+[P] key sequence prints the entire UPS Event History Log at the time the data is requested. The printout begins with the oldest alarm entry in the queue and ends with the most recent. Any alarms that occur while the Event History Log is printing are included in chronological order. The Event History Log lists up to 400 system events. Figure 12‐4 shows a sample Event History Log printout.
COMMUNICATION 12.4.3 Meters Printout [Ctrl]+[M] The [Ctrl]+[M] key sequence prints the current readings of the UPS system meters. The Input area shows the phase‐to‐phase voltage, frequency, and phase current of the incoming utility, followed by the kVA, kW, and power factor measurements. The output area shows the same information for the power being output by the UPS. The Bypass area shows the phase‐to‐phase voltage of the bypass source. The Battery area displays the DC voltage (V) and the DC current (I).
COMMUNICATION 12.5 System Configuration Mode The System Configuration mode allows you to modify special functions in your UPS. These functions include programming of building alarms, customizing building alarm messages, adjusting the nominal output voltage, and scheduling battery tests. The menus provided and their function are described in the following sections. 12.5.
COMMUNICATION If you select 1, 2, or 3 from this menu, the following menu is displayed: Enable/Disable (Function) Enabled Building Alarm Number(s) 1 4 Enter E# to Enable Building Alarm Number # Enter D# to Disable Building Alarm Number # Enter for No Change Enter Selection: Where (Function) indicates the function the building alarm is being programmed for. The text following the “Enabled Building Alarm Number(s)” label indicates which building alarms are currently enabled for the function.
COMMUNICATION At this level you can enter a custom message, 30 characters maximum, to display when Building Alarm 1 is activated. If a custom message is entered to activate the building alarm, a custom message should also be entered to deactivate the building alarm.
COMMUNICATION 12.5.7 Battery Test Setup If Battery Test Setup (option 5) is selected from the Main menu (see page 12-9), the following menu is displayed: NOTE If a message stating “Battery Test Requires Calibration” appears, please notify your Eaton service representative for proper calibration. Battery Test Setup 1. Setup One‐time Delayed Battery Test 2. Setup Monthly Battery Test 3. Setup Quarterly Battery Test 4. Cancel Pending Battery Test 5. Display Next Scheduled Battery Test 6.
COMMUNICATION 12.5.8 Modify Low Battery Time If Modify Low Battery Time (option 6) is selected from the Main menu (see page 12-9), the following menu is displayed: Modify Low Battery Time Low Battery Time (Minutes): 004 Enter New Low Battery Time: to return with no change. NOTE Low Battery Time should be no greater than 999. To change the Low Battery Time warning level, enter a new time. 12.
COMMUNICATION 12.9 eNotify Service The Powerware 9315 UPS supports Eaton's eNotify Remote Monitoring and Diagnostic Service. The eNotify Service is included at no charge during the first year of operation (warranty period), and also with the purchase of an Eaton PowerTrustt Support Agreement after the initial warranty expires. eNotify and support agreement availability or specific features may vary by market; for more information, refer to: www.powerware.com/enotify/. 12.9.
COMMUNICATION 12.10 Remote Notification For connection and setup of a modem, or to enable Remote Notify and Call Home features within the UPS, please contact Eaton (see page 1-7). Remote Notification provides the UPS with the capability to use a standard off‐the‐shelf PC modem as a telephone interface.
COMMUNICATION 12.11 X-Slot Cards The Powerware 9315 UPS has one factory‐installed X-Slot communication bay. See Figure A‐13 on page A-23 for the bay location. The UPS is compatible with the following X-Slot cards (see Figure 12‐6): NOTE Only one of the following cards can be installed in the X-Slot at a time.
Chapter 13 Figure Maintaining the UPS System The components inside the UPS cabinet are secured to a sturdy metal frame that is supported by the UPS magnetics. This design allows authorized service personnel to remove repairable components with very little disassembly. All repairable parts and assemblies are located in the front of the UPS, allowing all routine maintenance and servicing to be performed with front panel access.
MAINTAINING THE UPS SYSTEM 13.2 Performing Preventive Maintenance The UPS system requires very little preventive maintenance. However, inspect the UPS system periodically to verify that the units are operating normally and that the batteries are in good condition. 13.2.1 Daily Maintenance Perform the following steps daily: 13.2.2 1. Check the area surrounding the UPS system. Ensure that the area is not cluttered, allowing free access to the unit. 2.
MAINTAINING THE UPS SYSTEM 13.2.4 Battery Maintenance NOTE DO NOT DISCONNECT the batteries while the UPS is in Battery mode. Contact your Eaton service representative for battery maintenance. Battery replacement and maintenance should be performed only by authorized service personnel. 13.3 Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS. WARNING S Do not dispose of the battery or batteries in a fire.
MAINTAINING THE UPS SYSTEM This page intentionally left blank. 13-4 EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
Chapter 14 Figure Product Specifications The following sections detail the input, output, environmental, and battery specifications for the UPS. 14.1 Model Numbers The UPS systems are housed in free‐standing, double‐front cabinets with safety shields behind the doors. The UPS systems are available in 50/60 Hz with various output power ratings. Smaller models within a system may be upgraded in the field to larger models: 14.
PRODUCT SPECIFICATIONS 14.3 14.4 14-2 UPS System Output DC Filtering Ripple voltage less than 0.5% peak to peak UPS Output Capacity 100% rated current at 0.8 power factor or 100% rated current at 0.
Chapter 15 Warranty Limited Factory Warranty Three‐Phase Powerware UPS Products WARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Electrical Inc., a Delaware Corporation (“Eaton”). LIMITED WARRANTY: This limited warranty (this “Warranty”) applies only to the original end-user (the “End-User”) of the Powerware Three-Phase UPS Products (the “Product”) and cannot be transferred.
WARRANTY This page intentionally left blank. 15-2 EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
Appendix A Figur Installation Reference The information in this appendix will help you plan for and install the Powerware 9315.
INSTALLATION REFERENCE 6. The basic environmental requirements for UPS system operation are: S Ambient Temperature Range: 0–40°C (32–104°F) S Recommended Operating Range: 20–25°C (68–77°F) S Maximum Relative Humidity: 95%, noncondensing The UPS ventilation requirements are shown in Table C. Table C. Air Conditioning or Ventilation Requirements During Full Load Operation Rating Input/Output Voltage Heat Rejection BTU/hr 1000/hr (kg-cal/hr) 500 kVA 400/400 109 (27.5) 625 kVA 400/400 130.
INSTALLATION REFERENCE ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ 2080 [82] ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ 364.4 [14.3] ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ 171.0 [6.7] 171.0 [6.7] 364.4 [14.3] 1600 [63] FRONT VIEW DIMENSIONS ARE IN MILLIMETERS [INCHES] Figure A‐2. Inverter/Rectifier Cabinet – PCM 1 Dimensions EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
INSTALLATION REFERENCE REMOVE DEBRIS SHIELD COVERING EXHAUST GRILL BEFORE OPERATING SYSTEM. (SHIELD NOT SHOWN FOR CLARITY). 1/2 KNOCKOUT FOR CUSTOMER INTERFACE PANEL CONDUIT 318.0 (12.5) 198.5 (7.8) 274.5 (10.8) 52.9 (2.1) 369.0 (14.5) 738.0 (29.0) DOORS CUSTOMER INTERFACE PANEL ACCESS CONDUIT ENTRY AREA FOR CONTROL WIRE CONNECTIONS. AC INPUT AND DC INPUT (REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES.) TOP VIEW LEFT VIEW 970.0 [38.2] 1004.9 [39.6] 47.0 [1.
INSTALLATION REFERENCE ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ 2080 [82] 364.4 [14.3] 171.0 [6.7] 171.0 [6.7] 364.4 [14.3] 1600 [63] FRONT VIEW DIMENSIONS ARE IN MILLIMETERS [INCHES] Figure A‐4.
INSTALLATION REFERENCE REMOVE DEBRIS SHIELD COVERING EXHAUST GRILL BEFORE OPERATING SYSTEM. (SHIELD NOT SHOWN FOR CLARITY). 280.0 [11.0] DOORS 600.0 [23.6] CONDUIT ENTRY AREA FOR CONTROL WIRE CONNECTIONS AND AC OUTPUT TO SBM (POWERWARE HOT SYNC® CAPACITY SYSTEM ONLY) (REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES.) TOP VIEW 970.0 [38.2] 1004.9 [39.6] 47.0 [1.9] DIMENSIONS ARE IN MILLIMETERS [INCHES] LEFT VIEW Figure A‐5.
INSTALLATION REFERENCE 2080.0 [38.2] 558.8 [22.0] FRONT VIEW DIMENSIONS ARE IN MILLIMETERS [INCHES] Figure A‐6. MBC – PCM 3 Dimensions EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
INSTALLATION REFERENCE CONDUIT ENTRY AREA FOR CONTROL WIRE CONNECTIONS, BYPASS INPUT, AND AC OUTPUT TO CRITICAL LOAD (REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES.) DOOR TOP VIEW 970.0 [38.2] 33.0 [1.3] 1004.9 [39.6] DIMENSIONS ARE IN MILLIMETERS [INCHES] LEFT VIEW Figure A‐7. MBC – PCM 3 Dimensions (continued) A-8 EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
INSTALLATION REFERENCE A.2 UPS System Oneline Configurations NOTE A bypass neutral feeder must be supplied when the output neutral is used. If no bypass neutral feeder is supplied, the output neutral of the UPS is to be connected to chassis ground. NOTE Output voltage must match bypass input voltage. Table D.
INSTALLATION REFERENCE (See Section A.5) (See Section A.
INSTALLATION REFERENCE AC INPUT TO MODULE #n 3 PHASE, 3 WIRE AC INPUT TO MODULE #2 3 PHASE, 3 WIRE AC INPUT TO MODULE #1 3 PHASE, 3 WIRE AC INPUT TO SYSTEM BYPASS 3 PHASE, 3 OR 4 WIRE AC INPUT TO MAINT. BYPASS 3 PHASE, 3 OR 4 WIRE n = LAST UPM IN LINEUP NOTE A bypass neutral feeder must be supplied when the output neutral is used. If no bypass neutral feeder is supplied, the output neutral of the UPMs are to be connected to chassis ground.
INSTALLATION REFERENCE A.3 Power Wiring Installation Notes Read and understand the following notes while planning your installation: A-12 1. Refer to national and local electrical codes for acceptable external wiring practices. 2. Material and labor for external wiring requirements are to be provided by designated personnel. 3. For external wiring, use 90°C copper wire. See the appropriate column in Table E through Table G. Wire sizes are based on using a continuous duty rated breaker. 4.
INSTALLATION REFERENCE Table E. Input/Output Ratings and External Wiring Requirements (PW9315-625/400, PW9315-625/450, PW9315-625/500, and PW9315-625/562) Basic Unit Rating Units PW9315-625/400 and PW9315-625/500 at 0.8 Lagging pF Load PW9315-625/450 and PW9325-625/562 at 0.9 Lagging pF Load Input and Output Voltage AC Input to UPS Rectifier (0.95 Min.
INSTALLATION REFERENCE Table F. Input/Output Ratings and External Wiring Requirements (PW9315-700/500 and PW9315-750/562) Basic Unit Rating Units PW9315-750/500 at 0.8 Lagging pF Load PW9315-750/562 at 0.9 Lagging pF Load Input and Output Voltage AC Input to UPS Rectifier (0.95 Min.
INSTALLATION REFERENCE Table G. Input/Output Ratings and External Wiring Requirements (PW9315-750/600 and PW9315-750/675) Basic Unit Rating Units PW9315-750/600 at 0.8 Lagging pF Load PW9315-750/675 at 0.9 Lagging pF Load Input and Output Voltage AC Input to UPS Rectifier (0.95 Min.
INSTALLATION REFERENCE 9. Terminals E1 through E12 are 2‐hole bus bar mountings for standard NEMA 2‐hole barrel lugs. See Table H for power cable terminations, Table I for conduit requirements, and Table J for recommended installation parts and tools not supplied by Eaton. Section A.4 shows the location of the power cable terminals inside the UPS. Table H.
INSTALLATION REFERENCE 10. Per NEC, Article 300‐20(a), all three-phase conductors must be run in the same conduit. If a neutral and/or ground is used, it must be run in the same conduit as the phase conductors. 11. Conduit is sized to accommodate one neutral conductor the same size as the phase conductor (if applicable) and one 2/0 ground conductor. 12. Conduit sizes were chosen from NEC Table C1, type letters RHH, RHW, RHW‐2, TW, THW, THHW, THW‐2. Table I.
INSTALLATION REFERENCE Table J. Recommended Installation Parts and Tool (Not Supplied by Eaton) Part Size Long Barrel 2 Hole Lug 500 MCM Bolt, Grade 5 1/2” Quantity 2” Manufacturer Part Number Notes Thomas & Betts 54876BE Color Code: Brown Die Code: 87 1 N/A N/A As required Flat Washer 1/2” 1 N/A N/A Lock Washer 1/2” 1 N/A N/A Nut 1/2” 1 N/A N/A Manual Hydraulic Crimp Tool 14 Ton 1 Thomas & Betts TBM14M Die Set N/A 1 Thomas & Betts 15506 Quantity per lug hole 13.
INSTALLATION REFERENCE 14. External overcurrent protection is not provided by this product, but is required by codes. See Table E through Table G starting on page A-13 for wiring requirements. If an output lockable disconnect is required, it is to be supplied by designated personnel. 15. Table K lists the maximum rating for continuous duty rated input circuit breakers.
INSTALLATION REFERENCE Table L. Maximum Output Circuit Breaker Ratings Output Voltage Rating UPS Model 400V 480V 600V PW9315-625/400 PW9315-625/450 800A N/A N/A PW9315-625/500 PW9315-625/562 1000A N/A N/A PW9315-750/500 PW9315-750/562 N/A 800A 700A PW9315-750/600 PW9315-750/675 N/A 1000A 800A 21. DC input overcurrent protection and disconnect switch are to be provided by the user.
INSTALLATION REFERENCE 28. A battery disconnect switch is recommended, and may be required by NEC or local codes when batteries are remotely located. The battery disconnect switch may be supplied as an accessory, and should be installed between battery and UPS. 29.
INSTALLATION REFERENCE A.4 Location of UPS Terminals CUSTOMER INTERFACE BATTERY I/O BOARD AC INPUT TO UPS RECTIFIER (E1, E2, E3) (A, B, C) DC INPUT FROM BATTERY TO UPS (E4, E5) CUSTOMER INTERFACE TERMINAL BOARD (CB2TB) RECTIFIER DC LINK OUTPUT TO INVERTER 15 PIN INTERCABINET CONNECTION ON PIGTAIL HARNESS TO OUTPUT/ INVERTER INPUT BREAKER CB1 FRONT VIEW NOTE Metal shield covering power wiring terminals and battery compartment must be removed to gain access to wiring terminals. Figure A‐12.
INSTALLATION REFERENCE FRONT X-SLOT CUSTOMER ACCESS PANEL E4 (POS) DC SOURCE INPUT E5 (NEG) E1 (ØA) E2 (ØB) AC SOURCE INPUT E3 (ØC) GND REAR LEFT SIDE Figure A‐13. Inverter/Rectifier Cabinet – PCM 1 Terminals (continued) EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
INSTALLATION REFERENCE CUSTOMER INTERFACE TERMINAL BOARD (CUSTTB) POSITIVE DC INPUT FROM RECTIFIER DC LINK (SEE FIGURE A‐15) CUSTOMER INTERFACE CAN B CAN A CUSTOMER INTERFACE BUILDING ALARM AND RELAY CONTROL 1 AND 2 (USED FOR SBM WIRING ONLY) 15 PIN INTERCABINET CONNECTION ON PIGTAIL HARNESS TO MBC NEGATIVE DC INPUT FROM RECTIFIER DC LINK (SEE FIGURE A‐15) GROUND AC OUTPUT TO MBC OR SBM (E9, E10, E11) OUTPUT NEUTRAL CONNECTION (E12) OUTPUT BREAKER CB3 (OPTIONAL) 15 PIN INTERCABINET CONNECTION ON PIGT
INSTALLATION REFERENCE DC RECTIFIER LINK NEGATIVE DC RECTIFIER LINK POSITIVE INVERTER #1 J6 (SYNC REF) CONNECTION TO MBC DC RECTIFIER LINK NEGATIVE DC RECTIFIER LINK POSITIVE INVERTER #2 DC RECTIFIER LINK NEGATIVE DC RECTIFIER LINK POSITIVE INVERTER #3 NOTE Metal shield covering power wiring terminals and battery compartment must be removed to gain access to wiring terminals. Figure A‐15.
INSTALLATION REFERENCE OUTPUT NEUTRAL CONNECTION (E12) GROUND CUSTOMER TERMINAL BOARD (CUSTTB) CUSTOMER INTERFACE AC INPUT FROM INVERTER (TOP TWO TERMINAL HOLES ONLY) AC INPUT TO BYPASS (E6, E7, E8) (A, B, C) AC OUTPUT (E9, E10, E11) (A, B, C) CB4 FBP BACKFEED PROTECTION BREAKER (FBP) SYSTEM BYPASS BREAKER STATIC SWITCH LEFT SIDE FRONT Figure A‐16. MBC – PCM 3 Terminals A-26 EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
INSTALLATION REFERENCE MBC – TOP AND BUS BARS AC INPUT FROM INVERTER CABINET AC INPUT TO BYPASS AC OUTPUT TO LOAD TOP VIEW Figure A‐17. MBC – PCM 3 Terminals (continued) EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
INSTALLATION REFERENCE A.5 Customer Interface Wiring Notes 1. Use Class 1 wiring methods (as defined by the NEC) for control wiring. Install the control wiring in separate conduit from the power wiring. The wire should be rated at 24V, 1A minimum. 2. See Table O through Table Q and Figure A‐18 through Figure A‐30 for customer interface wiring. Table O.
INSTALLATION REFERENCE Battery Terminal Board CB2TB 1 CB2 - CLOSE CB2 - AUX #1 CB2 - AUX #1 CONTROL - 120 CONTROL - NEUTRAL SHUNT TRIP SHUNT TRIP BREAKER CHARGE POWER 10 BATJ1 BATJ2 10 1 10 1 BATTERY DISCONNECT OPEN - RETURN BATTERY DISCONNECT OPEN ON GENERATOR RETURN ON GENERATOR NO SYNC RETURN NO SYNC OPEN FILTER - RETURN OPEN FILTER BATJ4 Battery I/O Board Figure A‐18.
INSTALLATION REFERENCE RS-485 RS-232 X-SLOT CARD Figure A‐19. Inverter/Rectifier Cabinet – PCM 1 Customer Interface Wiring (continued) A-30 EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
INSTALLATION REFERENCE CUSTOMER INTERFACE PANEL (X-SLOT) Figure A‐20. Inverter/Rectifier Cabinet – PCM 1 Customer Interface Wiring (continued) EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
INSTALLATION REFERENCE Table P.
INSTALLATION REFERENCE INVERTER I/O BOARD (USED ONLY IN MULTI-MODULE APPLICATIONS USING AN SBM) BUILDING ALARM #2 BUILDING ALARM #2-RETURN BUILDING ALARM #3 BUILDING ALARM #3-RETURN BUILDING ALARM #4 BUILDING ALARM #4-RETURN BUILDING ALARM #5 BUILDING ALARM #5-RETURN RELAY #1 NC RELAY #1 COMMON RELAY #1 NO BUILDING ALARM #1 BUILDING ALARM #1 RETURN RELAY #2 NC RELAY #2 COMMON RELAY #2 NO CUSTJ4 1 10 1 10 CUSTJ2 REPO REPO COMMON 10 REMOTE TO UPS RETURN REMOTE TO UPS REMOTE TO BYPASS RETURN REMOTE T
INSTALLATION REFERENCE Table Q.
INSTALLATION REFERENCE 1 CB3 AUX #2 CB3 AUX #2* CB4 AUX #2 CB4 AUX #2* REPO REPO COMMON 10 MBC I/O BOARD CUSTJ2 RELAY #2 NO RELAY #2 COMMON RELAY #2 NC BUILDING ALARM #1 RETURN BUILDING ALARM #1 RELAY #1 NO RELAY #1 COMMON RELAY #1 NC 10 1 10 1 CUSTJ4 BUILDING ALARM #5 RETURN BUILDING ALARM #5 BUILDING ALARM #4 RETURN BUILDING ALARM #4 BUILDING ALARM #3 RETURN BUILDING ALARM #3 BUILDING ALARM #2 RETURN BUILDING ALARM #2 Figure A‐22.
INSTALLATION REFERENCE NOTE The Summary Alarm Relay contact rating is 32 Vac/42 Vdc maximum switched voltage and 1A maximum current. NOTE Relays are shown in de‐energized state. Relays change state when an UPS alarm event occurs. 8 RELAY 2 7 6 3 RELAY 1 2 1 Figure A‐23. Summary Alarm Relay Contacts A.6 Typical REPO The REPO feature opens all contactors in the UPS cabinet and isolates power from your critical load.
INSTALLATION REFERENCE NOTE Interface wiring and conduit between the REPO switch and the UPS are to be supplied by the customer. 0.87 [0.22] 115.8 [4.56] 88.9 [3.50] 114.3 [4.50] 95.3 [3.57] 1.57 [0.40] NEEDED TO REMOVE KEY Front View KNOCKOUT PATTERN TYPICAL 5 SIDES Contact Block (Back View, Faceplate Removed) DIMENSIONS ARE IN MILLIMETERS [INCHES] Figure A‐25. Eaton REPO Switch EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
INSTALLATION REFERENCE A.7 RMP Dimensions and Mounting Details 100.1 [3.94] 285.7 [11.25] 74.7 [2.94] 215.9 [8.50] 171.5 [6.75] KNOCKOUTS PROVIDED ON 5 SURFACES 25.4 [1.00] MAX. WIRE SIZE: NO. 14 AWG MAX. WIRE SIZE: NO. 18 AWG FLUSH MOUNT 19.0 [0.75] 216.58 [8.50] 197.47 [7.75] 41.1 [1.62] 190.5 [7.50] 88.9 [3.50] SURFACE MOUNT (FOR HANGING) CONDUIT AND WIRING SUPPLIED BY CUSTOMER. MAX. DISTANCE BETWEEN RMP AND UPS NOT TO EXCEED 500 FT.
INSTALLATION REFERENCE A.8 RIM Dimensions and Mounting Details 215.9 [8.50] 196.8 [7.75] FLUSH MOUNT 19.0 [0.75] 28.6 [1.12] 41.1 [1.62] 190.5 [7.50] 88.9 [3.50] SURFACE MOUNT (FOR HANGING) RIM EXISTING INTERNAL WIRING CONDUIT AND WIRING SUPPLIED BY CUSTOMER. MAX. DISTANCE BETWEEN RIM AND UPS NOT TO EXCEED 500 FT. WIRES MUST BE TWISTED. MAX. WIRE SIZE: NO. 14 AWG MAX. WIRE SIZE: NO. 18 AWG CONTINUES AT UPS DIMENSIONS ARE IN MILLIMETERS [INCHES] Figure A‐27.
INSTALLATION REFERENCE 285.7 [11.25] 15-PIN D-SUB CONNECTORS 100.0 [3.94] 273.1 [10.75] 25.4 [1.00] 74.6 [2.94] 215.9 [8.50] 171.5 [6.75] KNOCKOUTS PROVIDED ON 5 SURFACES DIMENSIONS ARE IN MILLIMETERS [INCHES] Figure A‐28. RIM Dimensions and Mounting Details (continued) A-40 EATON Powerware® 9315 UPS (500–750 kVA) Installation and Operation Manual S 164201244 Rev E www.powerware.
INSTALLATION REFERENCE A.9 SCM Dimensions and Mounting Details 100.1 [3.94] 285.7 [11.25] 74.7 [2.94] 215.9 [8.50] 171.5 [6.75] KNOCKOUTS PROVIDED ON 5 SURFACES MAX. WIRE SIZE: NO. 14 AWG MAX. WIRE SIZE: NO. 18 AWG 25.4 [1.00] 216.58 [8.50] FLUSH MOUNT 19.0 [0.75] 197.47 [7.75] 41.1 41.1 [1.62] 190.5 [7.50] 88.9 [3.50] SURFACE MOUNT (FOR HANGING) CONDUIT AND WIRING SUPPLIED BY CUSTOMER. MAX. DISTANCE BETWEEN SCM AND UPS NOT TO EXCEED 500 FT.
INSTALLATION REFERENCE A.10 Battery Disconnect Switch Dimensions AVAILABLE CONDUIT AREA FOR TOP ENTRY 870.0 [34.25] 438.15 [17.25] 88.9 [3.50] LINE SIDE TERMINATION OPERATING HANDLE “ON” POSITION 1762.1 [69.37] 1682.8 [66.25] PROVISION FOR 2 FUSES LOAD SIDE TERMINATION OPERATING HANDLE “OFF” POSITION REMOVABLE FEET (IF WALL MOUNTED) 14.3 MTG [0.56] 342.95 [13.5] 806.5 [31.75] DIMENSIONS ARE IN MILLIMETERS [INCHES] Figure A‐30.
*164201244E* 164201244 E
