OWNER'S MANUAL Model 315 BOAT TRAILER WINCH pw315101 12 Volt Powered Winch Power-In/Free-Wheel Out Operation 056016-001 Printed in USA July, 2012
PROPRIETARY STATEMENT The Powerwinch Trailer Winch is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The information contained in or disclosed in this document is considered PROPRIETARY to Carefree of Colorado. Every effort has been made to ensure that the information presented in the document is accurate and complete. However, Carefree of Colorado assumes no liability for errors or for any damages that result from the use of this document.
POWERWINCH 315 BOAT TRAILER WINCH SAFETY INFORMATION WARNING A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY AND/OR MAJOR PROPERTY DAMAGE. CAUTION A CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT MAY CAUSE MINOR TO MODERATE PERSONAL INJURY AND/OR PROPERTY DAMAGE. ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES. IT MAY NOTE: A note indicates further information about a product, part, or step.
315 BOAT TRAILER WINCH POWERWINCH SPECIFICATIONS Various load conditions affect winch performance. The line pull required for a specific application depends on the weight of the load, condition of the trailer rollers, and the degree of the loading ramp incline. The charts below are based on a single line pull and provided as a guideline in calculating pulling capabilities. WARNING THE CABLE FASTENERS ON THIS OR ANY WINCH ARE NOT DESIGNED TO HOLD RATED LOADS INDEPENDENTLY.
POWERWINCH 315 BOAT TRAILER WINCH MOUNTING THE UNIT MOUNTING THE UNIT The following instructions are for standard mounting of the winch. A quick mount kit is available (p/n P7700000AJ). If installing with the quick mount kit, follow the directions with the kit. Steps 3, 4 and 6 apply when using the kit. The winch can be mounted on the trailer in the same position and location as an existing hand winch. 1. Remove the existing hand winch. 2. Position the unit on the trailer mount stand. 3.
315 BOAT TRAILER WINCH POWERWINCH WIRING THE UNIT WARNINGS ALWAYS disconnect the battery before working on electrical equipment. ALWAYS use the recommended wire size and rated circuit breakers. Failure to use the furnished and recommended sizes can cause a fire hazard and void warranty. When routing the wiring, avoid sources of heat. When routing the wiring, avoid sharp edges that can cut or fray the wire insulation. The following instructions are for permanently wiring the winch.
POWERWINCH 315 BOAT TRAILER WINCH OPERATING THE WINCH WARNINGS To avoid personal injury and property damage, clear the area around and behind the boat of people, animals and obstructions before loading or unloading the boat. Never stand between the load or anchor point and the winch. Serious personal injury could occur if the cable breaks. ALWAYS wear leather gloves when handling the cable. Steel cable can cause serious damage to hands.
315 BOAT TRAILER WINCH POWERWINCH EMERGENCY HAND CRANK An optional emergency hand crank is available when there is no power (i.e. a dead battery). WARNING NEVER USE THE HAND CRANK TO ASSIST A RUNNING MOTOR. SERIOUS PERSONAL INJURY CAN OCCUR. 1. Disconnect the power cord from the winch. 2. Tighten the clutch control knob clockwise until finger tight to set the brake. DO NOT over tighten the clutch knob; over tightening can cause damage to the clutch. 3.
POWERWINCH 315 BOAT TRAILER WINCH MAINTENANCE LUBRICATION The following steps should be performed a minimum of once a year or when the unit is placed in storage. Cable: Lubricate the cable with Whitmore's Wire Rope Spray, WD40 or equivalent. Spray the shaft and the cable as the cable is being wound. Gears: Remove the covers and lubricate the gears with lithium base grease. Be careful not to get grease on the clutch lining (refer to figure on page 9).
315 BOAT TRAILER WINCH POWERWINCH TROUBLESHOOTING GUIDE WINCH DOES NOT OPERATE A. Confirm power to winch 1. Check that vehicle battery is fully charged. 2. Confirm connections are for tight & clean. Correct as required. 3. Check wires that are worn or bare that may cause shorts. B. Check circuit breaker at battery Bypass circuit breaker and test winch. YES If winch runs, circuit Does the winch run? breaker is bad, replace. N O Reconnect circuit breaker.
POWERWINCH 315 BOAT TRAILER WINCH REPLACEMENT PARTS LIST 10 8 6 5 9 7 2 3 1 2 13 15 13 12 4 11 15 16 15 14 17 16 15 pw315501 9
315 BOAT TRAILER WINCH POWERWINCH Item Part Number Description Notes 1 P7188500AJ Cable Assy, 7/32" x 20' 2 R001266 Cover Kit 1 3 P5594700AJ Emergency Hand Crank Optional 4 P7700000AJ Quick Mount Kit Optional 5 R001274 Motor Assy 6 R001267 Switch 7 P7816100AJ Socket, Power 1 8 P7833901AJ Wire Harness w/ items 9 & 10 9 P7816001AJ Plug, Wire Harness 10 P7837200AJ Circuit Breaker, 30amp 11 R001260 Level Wind Plate 12 P7940200AJ Clutch Knob Kit 13 R001262 Clutch Pad Kit 14 R001265 Ratchet Pawl Kit 15 R001264 Ge
POWERWINCH 315 BOAT TRAILER WINCH WARRANTY Carefree of Colorado (hereafter referred to as Carefree) warrants to the FIRST retail Purchaser that the Powerwinch Product described in this manual is free of defects in material and workmanship within the terms and conditions as set forth below. Carefree’s obligation under this warranty is limited to the repair or replacement, at Carefree’s option, of any defective component within the stated warranty period. THIS WARRANTY IS NOT TRANSFERABLE. 1.
315 BOAT TRAILER WINCH FOR YOUR RECORDS: DEALER/INSTALLER NAME: ADDRESS: PHONE: PURCHASE DATE: PART NUMBER: SERIAL NUMBER: PRODUCT NAME OR DESCRIPTION: Retain your original proof of purchase. It is requiRED for all warranty repairs and returns.
