GPW Series PRODUCT GUIDE Rev 1.
INDEX INDEX ......................................................................... 2 7.6.5 A18 – TRAILER OPTION ....................36 1 KEY FEATURES GPW SERIES ............................... 5 7.6.6 A18 – CONTROL PANEL OPTIONS ....37 1.1 GPW KEY FEATURES - CREATE GENSET WITH FEATURES MORE SUITABLE FOR MOBILE APPLICATION ......................................................... 5 7.6.7 A18 – POWER PANEL OPTION..........38 1.
11.3 SPB3 – Sockets Panel Box 3 ..................... 71 13.1 MSP – Manual Simple Panel ....................83 11.4 SPB4 – Sockets Panel Box 4 ..................... 72 13.2 ASP – Automatic Simple Panel .................84 11.5 SPB5 – Sockets Panel Box 5 ..................... 72 11.6 SPB6 – Sockets Panel Box 6 ..................... 72 14.1 EAG - Engine Analogue Gauges................86 11.7 SPB8 – Sockets Panel Box 8 ..................... 73 14.2 AHM – Analogic Hour Meter....................
GPW is the new diesel generator series designed for all mobile applications/distribution channels: Constructions, Sports and recreation, Events, industries, rental companies and all application where is required a robust genset that can be easily move and transport.
1 KEY FEATURES GPW SERIES GPW is the new diesel generator series designed for mobile applications. After a long experience of PRAMAC in selling genset for mobile applications and a deep market analysis and trend, has been defined three main product key features: 1.1 GPW KEY FEATURES - CREATE GENSET WITH FEATURES MORE SUITABLE FOR MOBILE APPLICATION ROBUST STRUCTURE Improved robust structure, suitable for frequent handling. ROBUST LIFTING BRIDGE, WITH A SINGLE ROOF LIFTING POINT.
1.2 GPW KEY FEATURES - INCREASE THE FLEXIBILITY AND THE VARIETY OF EQUIPMENT AVAILABLE IN ORDER TO REDUCE PECS SEVERAL NEW OPTIONS HAS BEEN INTRODUCED*. In the past available only as special product. *Compared with actual GSW equipped with option suitable for mobile application. Introduced new option** as: EXS – Extra-silent Enclosure ERDF – Bus bar arrangement to allow have different neutral scheme connections, Genset start with GCB open and three led for voltage presence and phase rotation.
2 GPW SIZES GPW series cover a power range from 10KVA up to 820KVA circa, 50/60Hz. GPW is composed by 8 canopy size: - A10 - A18 - B10 - B20 - B25 - C10 - C20 - C30 GPW genset are available with the following Alternator brands for all power range: Mecc Alte.
3 POWER DEFINITIONS AND NORMATIVE 3.
4 PRODUCT NAMING GUIDE GPW genset commercial name follow this new rules: GPW 80 P / F NE 1 2 3 4 1 This number identify the PRP genset power in KVA 2 This letter identify the Engine brand mounted in the genset: - P – Perkins S – Scania V – Volvo Y – Yanmar 3 This letter identify the Frequency of the genset: - F – 50Hz - S – 60Hz 4 This letter identify the Pollution Emission level: - 5 NE – Non Emission Certified S2 – EU Stage 2 S3A – EU Stage 3A SV – EU Stage V T3 – EPA Tier 3 T4 – EPA Tier 4 T4i
In the table below are listed the optional available for each BLOCK.
Options* SOCKET PANEL & POWERLOCK OPTIONS SPB1 Socket Panel Box 1 SPB2 Socket Panel Box 2 SPB3 Socket Panel Box 3 SPB4 Socket Panel Box 4 SPB5 Socket Panel Box 5 SPB6 Socket Panel Box 6 SPB8 Socket Panel Box 8 SPB9 Socket Panel Box 9 SPB10 Socket Panel Box 10 SPB12 Socket Panel Box 12 SPB13 Socket Panel Box 13 SPB16 Socket Panel Box 16 SPB17 Socket Panel Box 17 SPB18 Socket Panel Box 18 SPB19 Socket Panel Box 19 SPB20 Socket Panel Box 20 SPB21 Socket Panel Box 21 SPB22 Socket Panel Box 22 SPB23 Socket Panel
6 GENERAL FEATURES A10-B25 6.
S N G B U E V C T A M O F Q I R L D P H A B Weatherproof enclosure made of zincplated sheet metal to prevent rusting formation. Metal Air Inlet, made of zincplate punched sheet metal. Prevent water ingress and reduce noise level. D C Three large canopy doors, allow an easy access for service and maintenance. PRODUCT GUIDE – GPW Series All pictures shown in this document are for illustration purpose only. Actual product features may vary due to product enhancement without notice.
E F Key lockable handle, avoid access to the genset from unauthorized persons Sturdy robust doors, thanks to metal oblique reinforcements. H Feet height hallow to handling the genset by pallet trucks* and forklift. Galvanized Skid Base available as optional G Robust metal bridge connected to genset base frame allow to lift the genset by crane through a Single roof lifting point. I L Enclosure equipped with a thick layer of soundproofing material. This allow a significant noise levels reduction.
P O Easy access to the starting batteries from the outside. Long batteries connection cable for easy movement and replacing. Dedicate tray to fit Main option requested. This allow to have the possibility to easy retrofit these options. Q R Internal fuel refiling point, protected by lockable door, prevent fuel theft Anti-vibration support. T S Easy access point on the roof for radiator cooling liquid refiling. Easy access to sockets panel, located in the frontal side.
6.2 CONTROL AND POWER PANELS GPW series is equipped with two separated metal cabinets: one for Control parts and one for Power parts. This allow to have complete segregation between control and power section and more flexibility on control panel optional. Different Control/Power panel cabinet dimensions according to genset size, with enough space to fit several options. Control and power section cabinets are joined together and lay on genset base frame.
B A Modular design allow a high flexibility of the scope of supply of control and power panels. Control and power panels fit into two separate metal cabinets. Complete segregation between control and power panels Large metal cabinets with space for several option. C D Lateral cables passage, positioned on the base frame, below control panel, made of pierceable and removable cable entry plate. Panel doors closed with special falling-outprevention bolts.
For A10 and A18 size only, are available also simple panel that include Control and Power section in the same small box: - ASP – Automatic Simple Panel + Genset Circuit Breaker 4P Automatic - MSP – Manual Simple Panel + Genset Circuit Breaker 4P Automatic These two panels include an essential design and scope of supply that consist in control unit and 4 poles circuit breaker. These panels have a reduced number of supplements compatibility.
6.3 SOCKET PANEL BOX GPW series is designed to be equipped with a socket panel located in the front of the generator. Sockets panel separated from control/power panels allow to have complete flexibility on scope of supply of sockets kit. Socket Panel Box* Available several Socket Panel Box with their own protections. Sockets kits showed in the table below are valid only for 400V three phases 50Hz.
For A10 and A18 size only, are available also simple socket kit: SLB1 – Socket Light Box 1 SLB2 – Socket Light Box 2 SLB3 – Socket Light Box 3 These three panels include an essential design and consist in a simple panel box on the front of control panel ETB is not compatible with Socket Light Box. For more info regarding Sockets panel compatibilities and scope of supply, see ANNEX C – SOCKETS PANEL BOX PRODUCT GUIDE – GPW Series All pictures shown in this document are for illustration purpose only.
A18 PRODUCT GUIDE – GPW Series All pictures shown in this document are for illustration purpose only. Actual product features may vary due to product enhancement without notice.
7 SIZE A18 7.1 A18 – POWER RANGE AND MONOBLOCK SELECTION A18 size cover these power node PRP: - 50Hz: from 30kVA up to 60kVA - 60Hz: from 36kVA up to 69kVA A18 size include these engine brands: - YANMAR - PERKINS 7.1.
7.2 A18 – GENSET OVERALL DIMENSIONS Genset dimensions*LxWxH [mm] Version with RLP + SCREWED FEET with GSB + RLP 2200x1020x1313 2200x1020x1416 CANOPY* EXS* 2200x1020x1904 - 2200x1020x2007 Feet height: 97mm GSB height: 200mm Roof Lifting Point height: 21mm (considering from the rain flap) 106mm (considering from roof plane) Rain flap height*: 85mm (considering from roof plane) *Genset dimensions refer to basic version including rain flap, Roof Lifting Point and Screwed feet.
7.3 A18 – OPTIONS 7.3.1 A18 – ENGINE OPTIONS 7.3.1.1 A18 – PHS - Pre-Heating System Compatibility: All genset. Incompatibility: JNFS. Available as: Supplement The PHS option consist in a heater that keep engine circuit warm. PHS guarantee a fast and prompt engine start, especially when the ambient temperature drop below 3°C.
7.3.1.2 A18 – ASV - Air Shut-Off Valve Compatibility: All genset. Incompatibility: ARM1 (Included). Available as: Supplement ASV option consist in an air shut-off valve that allows the automatic genset stop when engine overruns in environments rich of hydrocarbons. The air shut-off valve provide emergency over speed shutdown protection for diesel engines and are the most effective way of preventing a runaway situation.
7.3.1.4 A18 – HDF - Heavy-Duty Air Filter Compatibility: All genset. Incompatibility: none. Available as: Supplement The HDF option consist of a bigger air filter that allows working in dusty environments and allows a lengthening of maintenance intervals. The HDF is a two-stage air cleaner with built-in high efficiency pre-cleaner. Air Cleaner is designed especially for on and off road equipment operating in medium to heavy dust environments. HDF Easily serviced with clamp-on cover design.
7.3.1.5 A18 – WSP - Water Separator Filter (Racor) Compatibility: All genset. Incompatibility: WSP2. Available as: Supplement WSP option consist in Water separator fuel filter. This fuel filter allows to filter water and dirty from the fuel before it entry into the engine. This option is particularly suitable when fuel quality is not guaranteed and it may compromise the proper engine operation.
7.3.1.7 A18 – CDP - Coolant Draining Pipe Compatibility: All genset. Incompatibility: None. Available as: Supplement CDP option consist in a pipe with a valve in the end that allow an easy and clean coolant radiator drainage. 7.3.2 A18 – ALTERNATOR OPTIONS For more info regarding Alternator option OPTION. WTP, ACH scope of supply, see ANNEX H – ALTERNATOR 7.3.2.1 A18 – PMG - Permanent Magnet Generator on alternator This option is under definition for this canopy size. 7.3.3 A18 – BASEFRAME OPTIONS 7.3.
7.3.4 A18 – FUEL TANK OPTIONS 7.3.4.1 A18 – PFT - Plastic Fuel Tank Compatibility: All genset. Incompatibility: all MFT. Available as: Supplement PFT option consist in a plastic fuel tank integrated in the genset standard base frame. Tank material: Plastic Tank capacity: 80 litre Tank weight: 9 Kg Genset dimensions with PFT: standard dimensions, PFT fit inside standard base frame For specific genset model autonomy with different tanks, see product data sheet. 7.3.4.
7.3.4.3 A18 – MFT-S - Metal Fuel Tank-Small Compatibility: All genset. Incompatibility: PFT, MFT-XS, MFT-M, LPT. Available as: Supplement MFT-S option consist in a small size metal fuel tank integrated in a bigger genset subbase, fully bounded leak proof. Tank material: Metal Tank capacity: 120 litre Tank + subbase weight: 145 Kg Genset dimensions with MFT-L LxWxH*: 2200x1020x1506 mm *refer to standard genset with screwed feet and roof lifting point.
7.4 A18 – TWF – Three Way Fuel valve Compatibility: All genset. Incompatibility: None. Available as: Supplement TWF option consist in a six way valve designed for use the fuel from external tank and increase the autonomy of the generator. 7.5 A18 – EFP – Electric Fuel Pump Compatibility: All genset. Incompatibility: None. Available as: Supplement EFP option consist in an electric pump useful when is necessary to fill the genset tank from an external fuel tank.
7.6 A18 – QFC – Quick Fuel Connectors Compatibility: All genset. Mandatory include TWF supplement. Incompatibility: None. Available as: Supplement The QFC option installed on the six way valve allows the rapidly increase of the autonomy of the generator through an external tank. QFC consist of: six way fuel valve two connectors: • Inlet male • Outlet female This option is supplied with rubber cap. PRODUCT GUIDE – GPW Series All pictures shown in this document are for illustration purpose only.
7.6.1 A18 – ENCLOSURE OPTIONS For more info of enclosure options ENCLOSURE OPTIONS. DCC2, DCCX, BRB, GDH, PSM scope of supply, see ANNEX I – 7.6.1.1 A18 – EXS - Extra Silent Enclosure Compatibility: All genset. Incompatibility: None. Available as: Supplement. EXS option consist in an Extra Silent enclosure that allows to have a low noise emissions, reducing noise level up to -4dB(A) compared to standard enclosure.
7.6.2 A18 – LIFTING/HANDLING OPTIONS 7.6.2.1 A18 – GSB - Galvanized skid base with fork lift pockets Compatibility: All genset. Incompatibility: None. Available as: Accessory GSB option consist in a galvanized skid base that can be screwed to the genset base frame (removing feet). This option allow to protect the genset base frame from the ground and being equipped with fork lift pockets, it also allow a better handling by forklift.
Spark Arrestors are mandatory equipment in many industries where potentially explosive environments are common: - Oils & Gas Industries - Pharmaceutical - Petrochemical Industries - Mining - Timber/Paper Handling & Processing - Military Munitions/Aviation - Agriculture/Forestry This Spark arrestor is ATEX certified. 7.6.3.2 A18 – HPP – All genset Compatibility: All genset. Incompatibility: none.
7.6.4.2 A18 – BAT - Genset Starting Battery Compatibility: All genset. Incompatibility: None. Available as: Supplement BAT option consist in starting genset batteries.
7.6.6 A18 – CONTROL PANEL OPTIONS For more info regarding Power/Control panel compatibilities and ASP, supply. See ANNEX A – CONTROL PANELS a MPP not available for MSP,MRS and ACPscope of A18. 7.6.6.1 – A18 – WAMF – Without AMF Compatibility: All genset with ACP. Incompatibility: MRS. Genset with motorized circuit breaker (GMB2). Available as: Supplement WAMF option allows to have the ACP control panel without AMF option. 7.6.6.
7.6.7 A18 – POWER PANEL OPTION For more info regarding Power/Control panel configuration and scope of supply, see CONTROL AND POWER PANELS and ANNEX B – POWER PANELS. For more info regarding Connection System TN-S, TNC and IT, see ANNEX G – CONNECTION SYSTEM. 7.6.7.1 A18 – ETB - External Terminal Board Compatibility: GCB2. Mandatory include with of SPBx supplement. Incompatibility: ERDF, ETB-G, GMB2 (Included with MPP).
7.6.7.2 A18 – ETB-G - External Terminal Board for German market Compatibility: All genset. GCB2, GMB2. Incompatibility: ETB, ERDF. Available as: Supplement The External terminal board consist of robust copper bars that allows an easy external power cables connection. ETB-G is a special terminal board suitable for German market, where all copper bar have same dimension (3 phases and N + PE) and power cables from the monoblock have same section.
7.6.7.4 A18 IMD – Insulation Monitoring Device Compatibility: All genset. Incompatibility: ADI Available as: Supplement The IMD supplements is an insulation monitoring for mobile generators. It monitors the insulation resistance RF of an unearthed AC system of 0V up to 300 V to earth that is supplied by a mobile generator. The currently measured insulation resistance is indicated on the LC display.
7.6.7.5 A18 – ADI - Adjustable Differential Protection Compatibility: all genset. Incompatibility: IMD. Available as: Supplement. ADI is an adjustable differential protection external to the control board. It is a residual current relay with external toroidal transformer, useful to detect leakage current. The advantage of this type of differential protection is that is possible to set sensitivity and intervention time.
7.6.8 A18 – SOCKETS PANEL AND POWER LOCK OPTION For more info regarding Sockets panel compatibilities and scope of supply, see 6.3 SOCKET PANEL BOX and 11 ANNEX C – SOCKETS PANEL BOX. Socket Panel Box dimension for A18 LxWxH [mm] 570x511x208. Auxiliary Power Input Socket included as standard. Supplement ETB included with socket panel Box. On A10-A18 the SLBx doesn’t require ETB. 7.6.8.1 A18 – PWL – POWERLOCK Compatibility: All genset. Incompatibility: None. Supplement under definition.
B10 PRODUCT GUIDE – GPW Series All pictures shown in this document are for illustration purpose only. Actual product features may vary due to product enhancement without notice.
8 SIZE B10 8.1 B10 – POWER RANGE AND MONOBLOCK SELECTION B10 size cover these power node PRP: - 50Hz: from 60kVA up to 80kVA - 60Hz: from 67kVA up to 92kVA B10 size include these engine brands: - PERKINS 8.
8.4 B10 – GENSET OVERALL DIMENSIONS Genset dimensions*LxWxH [mm] Version with RLP + SCREWED FEET with GSB + RLP 2400x1040x1741 2400x1040x1844 2400x1040x2332 2400x1040x2435 CANOPY* EXS* - Feet height: 97mm GSB height: 200mm Roof Lifting Point height: 16mm (considering from the rain flap) 106mm (considering from roof plane) Rain flap height*: 90mm (considering from roof plane) *Genset dimensions refer to basic version including rain flap, Roof Lifting Point and Screwed feet.
8.5 B10 – OPTIONS 8.5.1 B10 – ENGINE OPTIONS 8.5.1.1 B10 – PHS - Pre-Heating System Compatibility: All genset. Incompatibility: none. Available as: Supplement The PHS option consist in a heater that keep engine circuit warm. PHS guarantee a fast and prompt engine start, especially when the ambient temperature drop below 3°C.
8.5.1.3 B10 – EEG - Electronic Engine Governor Compatibility: Genset with mechanical governor as standard. Incompatibility: MPP (Included) Available as: Supplement EEG consist in a genset equipped with an engine with electronic governor, Electronic governor provides more accurate engine speed adjustment from no-load condition to full load. It allows to have better engine performance compared to the one with mechanical governor.
8.5.1.5 B10 – WSP - Water Separator Filter (Racor) Compatibility: All genset. Incompatibility: WSP2. Available as: Supplement WSP option consist in Water separator fuel filter. This fuel filter allows to filter water and dirty from the fuel before it entry into the engine. This option is particularly suitable when fuel quality is not guaranteed and it may compromise the proper engine operation.
8.5.1.7 B10 – CDP - Coolant Draining Pipe Compatibility: All genset. Incompatibility: None. Available as: Supplement CDP option consist in a pipe with a valve in the end that allow an easy and clean coolant radiator drainage. 8.5.2 B10 – ALTERNATOR OPTIONS For more info regarding Alternator option OPTION. WTP, ACH scope of supply, see ANNEX H – ALTERNATOR 8.5.2.1 B10 – PMG - Permanent Magnet Generator on alternator This option is under definition for this canopy size. 8.5.3 B10 – BASEFRAME OPTIONS 8.5.
8.5.4 B10 – FUEL TANK OPTIONS 8.5.4.1 B10 – PFT - Plastic Fuel Tank Compatibility: All genset. Incompatibility: all MFT. Available as: Supplement PFT option consist in a plastic fuel tank integrated in the genset standard base frame. Tank material: Plastic Tank capacity: 209 litre Tank weight: 16 Kg Genset dimensions with PFT: standard dimensions, PFT fit inside standard base frame For specific genset model autonomy with different tanks, see product data sheet. 8.5.4.
8.5.4.3 B10 – MFT-M - Metal Fuel Tank-Medium Compatibility: All genset. Incompatibility: PFT, MFT-S. Available as: Supplement MFT-M option consist in a medium size metal fuel tank integrated in the genset standard base frame. Tank material: Metal Tank capacity: 300 litre Tank weight: 61 Kg Genset dimensions with MFT-M: standard dimensions, MFT-M fit inside standard base frame For specific genset model autonomy with different tank, see product data sheet. 8.5.4.
8.5.4.5 B10 – EFP – Electric Fuel Pump Compatibility: All genset. Incompatibility: None. Available as: Supplement EFP option consist in an electric pump useful when is necessary to fill the genset tank from an external fuel tank. High Performance heavy duty electronic pump: Brand: Motor Components, LLC Model: Duralift Flow rate @ 0,4 bar Voltage Maximum operation pressure 26,5 l/min 12 DC V 0,79 bar 8.5.4.6 B10 – QFC – Quick Fuel Connectors Compatibility: All genset. Mandatory include TWF supplement.
8.5.5 B10 – ENCLOSURE OPTIONS For more info enclosure options ENCLOSURE OPTIONS. DCC2, DCCX, BRB, GDH, PSM scope of supply, see ANNEX I – 8.5.5.1 B10 – EXS - Extra Silent Enclosure Compatibility: All genset. Incompatibility: None. Available as: Supplement. EXS option consist in an Extra Silent enclosure that allows to have a low noise emissions, reducing noise level up to -4dB(A) compared to standard enclosure.
8.5.6 B10 – LIFTING/HANDLING OPTIONS 8.5.6.1 B10 GSB - Galvanized skid base with fork lift pockets Compatibility: All genset. Incompatibility: None. Available as: Accessory/ Supplement GSB option consist in a galvanized skid base that can be screwed to the genset base frame (removing feet). This option allow to protect the genset base frame from the ground and being equipped with fork lift pockets, it also allow a better handling by forklift.
8.5.7 B10 – EXHAUST SYSTEM OPTIONS 8.5.7.1 B10 – ESA - Exhaust Spark Arrestor Compatibility: All genset. Incompatibility: None. Available as: Supplement The exhaust spark arrestor allows preventing the emission of flammable debris from combustion sources. Diesel Engine exhaust spark arrestors are a basic, but key safety feature for both hazardous areas and lower risk diesel engine applications such as agriculture or forestry where a spark from the exhaust system may cause ignition of combustible material.
8.5.8 B10 – BATTERY OPTIONS 8.5.8.1 B10 – MBS - Manual Battery Switch Compatibility: All genset. Incompatibility: None. Available as: Supplement MBS option consist in handle connected to the genset starting batteries that allows to disconnect batteries from the electrical circuit. This option is particularly suitable when genset is not operating and avoid batteries discharging. MBS is located in common option tray, it allow to find MBS always in the same position.
8.5.9 B10 – TRAILER OPTION 8.5.9.1 B10 – STR – Site Trailer with connection ball hitch type Compatibility: All genset. Incompatibility: RTR. Available as: Supplement and Accessory. STR option consist in a trailer not homologated for road use. To be defined during the order 8.5.9.2 B10 – RTR – Road Trailer with connection ball hitch type Compatibility: All genset. Incompatibility: STR. Available as: Supplement and Accessory. RTR option consist in a trailer homologated for road use.
8.5.10 – B10 – CONTROL PANEL OPTIONS For more info regarding Power/Control panel compatibilities and see ANNEX A – CONTROL PANELS MRS , ACP and MPP scope of supply 8.5.10.1 – B10 – WAMF – Without AMF Compatibility: All genset with ACP. Incompatibility: MRS, MPP. Genset with motorized circuit breaker (GMB2). Available as: Supplement WAMF option allows to have the ACP control panel without AMF option. 8.5.10.
8.5.11.1 B10 – ETB - External Terminal Board Compatibility: GCB2. Mandatory include with SPBx option. Incompatibility: ERDF, ETB-G, GMB2 (Included with MPP). Available as: Supplement The External terminal board consist of robust copper bars that allows an easy external power cables connection. ETB is included as standard in all GCB2 Power Panels with a current >400A. ETB is included as standard in all GMB2 Power Panels (MPP).
8.5.11.3 B10 DFS – Dual Frequency Switch (50/60Hz) Compatibility: ACP, MPP. Engine must be switchable. Incompatibility: MRS. Available as: Supplement DFS option consist in two position selector mounted inside the control panel, which allows the possibility to switch from 50Hz @400V to 60Hz @480V. When the DFS is combined with socket panel box the sockets can only be used at 400/230V voltage output (to verify).
Operating elements: - 1- Power On LED “ON”, flashes in case of interruption of the connecting leads E/KE orL1/L2 - 2- Alarm LED “AL1”, lights when the value falls below the set response value Alarm 1 and flashes in case of interruption of the connecting leads E/KE or L1/L2 - 3- Alarm LED “AL2”, lights when the value falls below the set response value Alarm 2 and flashes in case of interruption of the connecting leads E/KE or L1/L2 - 4- LC display - 5- Test button “T”: to call up the self-test.
8.5.11.6 B10 – ERDF – Bus Bar Arrangement Compatibility: All genset. Incompatibility: ETB. Available as: Supplement. The option Bus Bar Arrangement allows to have different neutral scheme connections, Genset start with GCB open and 3 led for voltage presence and phase rotation.
Features: Current rating: 400A Connect with standard Power Lock connectors Sequential connecting ensures Ground/Earth is connected before Available color coded to suit European, North American and Australian 3 phase standards (specify during the order) All ports are keyed to prevent incorrect connection Finger protected Lock to prevent interference Environmentally sealed connector ports to protection level IP65 Final design is under definition PRODUCT GUIDE – GPW Series All pictures show
Annexes PRODUCT GUIDE – GPW Series All pictures shown in this document are for illustration purpose only. Actual product features may vary due to product enhancement without notice.
9 ANNEX A – CONTROL PANELS 9.1 MRS – Manual Remote Start Control Panel Compatibility: All genset. Incompatibility: ACP, MPP, RGWx, ARMx, OWS Available as: Standard basic configuration with GCB2. MRS control panel consist in a Manual Control Panel with the function of remote start. This panel is equipped with: Control unit: Comap Intelinano NT Plus Selector switch Alarm Horn For general features and control/power panels compatibilities, see paragraph 6.2 CONTROL AND POWER PANELS.
9.2 ACP – Automatic Control Panel Compatibility: All genset. Incompatibility: MRS, MPP. Available as: Standard basic configuration with GCB2. ACP control panel consist in an Automatic Control Panel with AMF and MRS functions. This panel is equipped with: Control unit: Comap InteliLite AMF25 Selector switch Alarm Horn For general features and control/power panels compatibilities, see chapter 6.2 CONTROL AND POWER PANELS.
Compliance to: EN 61000-6-2 EN 61000-6-4 EN 61010-1 EN 60068-2-1 (-20 °C/16 h for std) EN 60068-2-2 (70 °C/16 h) EN 60068-2-6 (2÷25 Hz / ±1,6 mm; 25÷100 Hz / 4,0 g) EN 60068-2-27 (a=500 m/s2; T=6 ms) EN 60068-2-30:2005 25/55°C, RH 95%, 48hours EN 60529 (front panel IP65, back side IP20) Functions and Protections (with ANSI code): Over voltage 59 Under voltage 27 Voltage asymmetry and Phase rotation** 47 Under frequency 81L Over current* 50 + 51 Current unbalance Load sheddin
9.3 MPP - Modular Parallel Panel Compatibility: All genset. Incompatibility: MRS, ACP. ETB (included with MPP). Available as: Standard basic configuration with GMB2. MPP control panel consist in a Modular Parallel Panel with MINT and SPtM functions. This panel is equipped with: Control unit: Comap InteliGen 500 Selector switch Alarm Horn For general features and control/power panels compatibilities see chapter 6.2 CONTROL AND POWER PANELS.
Compliance to: EN 61000-6-2 EN 61000-6-4 EN 61010-1 EN 60068-2-1 (-20 °C/16 h for std version) EN 60068-2-2 (70 °C/16 h) EN 60068-2-6 (2÷25 Hz / ±1,6 mm; 25÷100 Hz / 4,0 g) EN 60068-2-27 (a=500 m/s2; T=6 ms) EN 60068-2-30:2005 25/55°C, RH 95%, 48hours EN 60529 (front panel IP65, back side IP20) Protections (with ANSI code): Synchronism check 25 Earth fault current 50N + 64 Under voltage 27 Overcurrent (IDMT) 51 Overload 32 Power factor 55 Load shedding 32P Over voltage 59
10 ANNEX B – POWER PANELS 10.1 GCB2 - Genset Circuit Breaker panel 2 Compatibility: Only with MRS or ACP Incompatibility: MPP. Available as: Standard basic configuration with MRS, ACP, ASP, MSP. GCB2 consist in a metal cabinet with all power cables and circuit breaker 4 poles. ETB is available as option and included as standard from 400A size.
11 ANNEX C – SOCKETS PANEL BOX 11.1 SPB1 – Sockets Panel Box 1 Compatibility: For compatibilities, see paragraph 6.3 SOCKET PANEL BOX. Mandatory order with ETB. Incompatibility: All other Sockets Kits.
11.4 SPB4 – Sockets Panel Box 4 Compatibility: For compatibilities, see paragraph 6.3 SOCKET PANEL BOX. Mandatory order with ETB. Incompatibility: All other Socket Kits.
11.7 SPB8 – Sockets Panel Box 8 Compatibility: For compatibilities, see paragraph 6.3 SOCKET PANEL BOX. Mandatory order with ETB. Incompatibility: All other Socket Kits.
11.10 Plug for auxiliary power supply 230V 16A SPB12 – Sockets Panel Box 12 Compatibility: For compatibilities, see paragraph 6.3 SOCKET PANEL BOX. Mandatory order with ETB. Incompatibility: All other Socket Kits.
11.13 SPB17 – Sockets Panel Box 17 Compatibility: For compatibilities, see paragraph 6.3 SOCKET PANEL BOX. Mandatory order with ETB. Incompatibility: All other Socket Kits.
11.15 SPB19 – Sockets Panel Box 19 Compatibility: For compatibilities, see paragraph 6.3 SOCKET PANEL BOX. Mandatory order with ETB. Incompatibility: All other Socket Kits. IMD.
11.17 SPB21 – Sockets Panel Box 21 Compatibility: For compatibilities, see paragraph 6.3 SOCKET PANEL BOX. Mandatory order with IMD. Incompatibility: All other Socket Kits.
11.20 1 x 230V CEE 16A 2P+T IP67 1 x 230V 16A Schuko IP68 Common differential protection type A for three phase sockets 63/32/16A Three phase sockets with 63/32/16A its own circuit breaker - 125A protected by main genset circuit breaker Each single phase provided with Residual Current Circuit Breakers with Overcurrent Protection RCBO Plug for auxiliary power supply 230V 16A SLB1 – Sockets Light Box 1 Compatibility: For compatibilities, see paragraph 6.3 SOCKET PANEL BOX.
12 ANNEX D – EXPANSION MODULES 12.1 RGW1 – CM-GPRS + Antenna Compatibility: ACP, MPP. All genset. Incompatibility: RGW3, RGW4, RGW5, MRS.
12.3 RGW4 – CM-4G-GPS + Antenna Compatibility: ACP, MPP. All genset. Incompatibility: RGW1, RGW3, RGW5, MRS. Available as: Supplement and Accessory 4G and GPS plug-in communication module.
12.5 ARM1 – EM-BIO8-EFCP Compatibility: ACP, MPP. All genset. Incompatibility: MRS, ASV. Available as: Supplement Binary I/O plug-in module with earth fault current protection measurement. Extension module with 8 configurable binary terminals for inputs or outputs Possibility to connect a current transformer for earth fault current measurement and protection In some case ARM1 is installed as standard to support some engines functions/reading or is included in some option (e.g.
12.8 ARM4 – IR-B8 12V Compatibility: ACP, MPP. All genset. Incompatibility: MRS. Available as: Supplement The TLP option consist of a module with 8 INPUT/OUTPUT. This option allows to have additional input/output to control unit. Possible to order alone only with Mechanical engines. With electronics engine must be ordered together with ARM1. 12.9 ARM5 – IGL-RA15 Compatibility: ACP, MPP. All genset. Incompatibility: MRS.
12.10 ARM6 – EM-BIO8-EFCP + Toroid for Earth fault protection from AMF25 Compatibility: ACP, MPP. All genset. Incompatibility: ADI, TNC, IMD, MRS. Available as: Supplement Binary I/O plug-in module with earth fault current protection measurement.
Main Features: AMF and MRS controller with current measurement and support for efi engine Stand-by and prime power application in one model 1/3 Phase generator voltage measurement (3/3 phase when used as MRS controller) 1 Phase generator current measurement 3 Phase mains voltage measurement Connection type and voltage auto detect Various generator and engine protections Icon menu, no text Automatic or manual MCB and GCB control "Zero" power consumption mode Battery voltage, Service tim
3 levels of password 3 sets of alternative configurations Magnetic pickup ECU support & Tier 4 Final ready 2 slots for plug-in modules CAN modules support Power over USB for controller’s adjustment In-built PLC, complemented with a monitoring/debugging tool 8 binary outputs, 8 binary inputs, 4 analog inputs high-current binary outputs Run Hours source selector Activation of outputs based on inputs/power/temperature Real time clock Multipurpose flexible timers Comprehensi
Remote control and Expansion modules available: - RGW1 - CM-GPRS + Antenna - RGW3 - CM-Ethernet - RGW4 - CM-4G-GPS + Antenna - RGW5 - CM-RS232-485 - ARM1 - EM-BIO8-EFCP - ARM6 - EM-BIO8-EFCP + Toroid - ARM5 - IGL-RA15 For detailed info of each modules, see paragraph ANNEX D – EXPANSION MODULES 14 ANNEX F – ANALOG GAUGES 14.1 EAG - Engine Analogue Gauges Compatibility: All genset. Incompatibility: None.
14.3 FAG – Fuel Analogic Gauge Compatibility: MFT. Incompatibility: PFT. Available as: Supplement The FAG option consist of a Fuel level Analog gauge. An additional fuel sensor is installed and the fuel level reading from the control unit (available as standard) is maintained. 14.4 VMT – Voltmeter with selector switch (L1-L2-L3) Compatibility: MRS. Incompatibility: ACP, MPP. Available as: Supplement The VMT option consist of a Voltmeter with selector switch (L1-L2-L3).
15 ANNEX G – CONNECTION SYSTEM As standard GPW genset are wired according to TN-S system, where the neutral conductor N and the protective conductor PE are separated. TN-S connection 15.1 TNC – Genset suitable for TN-C system Compatibility: MRS, ACP, MPP. Incompatibility: IT, ADI, IMD, ARM6. Available as: Supplement With TNC option, the genset is wired according to TN-C system, where the neutral and protective functions are combined into a single conductor, called PEN. TN-C connection 15.
15.3 IT2 – Genset suitable for IT system with Neutral Compatibility: ACP, MPP. Incompatibility: TNC, IT1, ADI, ARM6. Available as: Supplement With IT2 option, the genset is wired according to IT system with Neutral, where neutral is connected by an impedance. IT connection with Neutral PRODUCT GUIDE – GPW Series All pictures shown in this document are for illustration purpose only. Actual product features may vary due to product enhancement without notice.
16 ANNEX H – ALTERNATOR OPTION 16.1 WTP – Winding Total Protection Compatibility: All genset. Incompatibility: none Available as: Supplement WTP OPTION consist in an alternator with an additional impregnation protection.
Protection Level Specifications: Protection level: STANDARD The Standard protection level is referred to a generator which has the sole impregnation resin applied to all the active parts. It should be noted that this level is standard on the Mecc Alte ECP3 generator series: voltages from turn to turn in this series are never dangerous for the insulation life, resulting in no need to apply any additional protection varnish.
Varnish and resin Specifications: Insulation Resin The high quality bi-component insulation resin used from Mecc Alte, is a polyester specially developed to be used in vacuum impregnation or dip/ and trickle machines. It does have superior bond strength characteristics, high chemical and moisture resistance and is suitable for uses up to 212° C.
17 ANNEX I – ENCLOSURE OPTIONS 17.1 DCC2 - Different Canopy Colour RAL3000 Compatibility: All genset. Incompatibility: None. Available as: Supplement DCC2 option allow to have different canopy colour RAL3000 (RED). 17.2 DCCX - Different Canopy Colour RAL to be define Compatibility: All genset. Incompatibility: None. Available as: Supplement DCCX option allow to have different canopy colour.
17.4 GDH – Genset Document Holder Compatibility: All genset. Incompatibility: None. Available as: Supplement GDH option consist in plastic document holder, placed in the internal side of the canopy door and allows the hold for documents, manuals and electrical drawings. Box dimensions LxWxH: 23x7x35 mm 17.5 PSM – Premium Soundproof Material Compatibility: All genset. Incompatibility: None.
18.3 L LiteEdit 2015: LiteEdit is Windows based software which provides following main functions: Remote control and monitoring, parameters adjustment Controller configuration and programming, controller firmware upgrade, cloning of configuration Support of electronic engines Controller language translation Connection via USB, RS232, modem, internet or AirGate 18.
18.6 W Websupervisor: Websupervisor is a cloud-based system designed for monitoring and management of ComAp and 3rd party devices via the internet. WebSupervisor gives you an overview of all your devices status, location, and other important data and alerts - all on one screen. If an alarm occurs, you will be notified by email. Detailed datalogging, historical trends, and device management is all easily accessible.
