Manual
Model 6040 
Dry IR
 Drying System Instruction Manual 
Section 3 - Installation 
CAUTION! 
•  Please read the installation instructions carefully. It is important that the Model 
6040 is installed correctly or important safety features will not be operational. 
Tools Required 
1. Phillips screwdriver 
2.  Straight blade screwdriver 
Mechanical Installation 
There are 4 - 5mm (10-32) mounting holes on each end of the heater for mounting the unit. See 
Appendix A for dimensions. 
Installing Lamps 
CAUTION! 
•  Wear soft, clean, oil-free flannel or plastic gloves when handling quartz lamps. If 
skin oils come in contact with the quartz tube, the lamp will fail prematurely. 
When installing lamps in the heater module it is important to avoid touching the quartz glass lamp tubes. 
Fingerprints and dirt marks on the tube will absorb more heat and may shorten lamp life. If a lamp does get touched 
or dirty, clean it with a soft tissue or cloth before using the system.
CAUTION! 
•  Before installing or changing lamps, disconnect all power cords to the system. 
To install or change the lamps: 
1.  With a Phillips screwdriver, remove the screws that fasten the front cover of the heater 
module. Remove cover. 
2.  Loosen the 4 screws that hold the reflector in place and slide the air deflectors off. 
3.  Insert the lamp lead wires through the reflector and snap the lamp into the spring clips 
provided (Figure 3-1). If the lamp clips are excessively tight, gently spread the clip 
wider. Make sure that the lamp is held securely in the clip. 
CAUTION! 
•  It is important that the lead between the lamp and barrier strip not be pulled tight 
when the lamp is installed. As the heater module and lamps heat and cool, they 
are also expanding and contracting which may damage the lamp if the lead is too 
tight. 
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