Model 5194 User’s Manual Publication #: A106687-001 Rev. 1 January 2003 Another quality product from: 7128 Shady Oak Road, Eden Prairie, MN 55344 Phone: (952)949-9009 Fax: (952)949-9559 E-mail: sales@researchinc.com www.researchinc.
Copyright © 2009 by Research, Inc. All rights reserved. Under copyright laws, neither the documentation nor the software may be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of Research, Inc., except in the manner described in the documentation. Research, Inc. reserves the right, without notice, to alter or improve the designs or specifications of the products described herein.
Dear Valued Customer: Thank you for purchasing a Model 5194 LineIR® infrared heater. We believe it is the finest heating system of its type and are confident you will think so also. This instruction manual has been carefully prepared to ensure you will be able to easily install and operate the Model 5194 heater and to fully realize all its inherent capabilities. We invite your comments as well as any issues you may have regarding this manual or the Model 5194.
Table of Contents Section 1 – Introduction.......................................................................................... 1-1 Section 2 – Features & Benefits.............................................................................. 2-1 Section 3 – Specifications........................................................................................ 3-1 Dimensions.............................................................................................................
Section 1 – INTRODUCTION The Model 5194 LineIR® Infrared line heater is designed for use in any application that requires a clean, responsive, non-contact heat source.
Air Cooling – Clean, dry compressed air cooling must also be supplied to the heater for proper operation if using a quartz window and at all times with the 5194-02 and 5194-04. This cooling air removes excess heat from around the lamp end-seals. Flexible tubing and matching plumbing hardware is included with each heater. Required airflow rates and pressures are listed in the specifications.
Section 2 – FEATURES & BENEFITS The design and functionality of the Model 5194 supplies a variety of features and related benefits: Rapid Response – The quartz halogen lamps heat up and cool down instantly in response to power control signals. They reach 90 percent of full operating temperature within three seconds of a cold start. The radiant energy dissipates to ten percent five seconds after the power supply is disconnected.
Section 3 - SPECIFICATIONS Specification Weight, Pounds (kg) Lamp Type Lamp Part Number Lighted Length, Inches (mm) Watt Density (W/in) Rated Voltage Total Power Dissipated @ Rated Voltage, Watts Total Current @ Rated Voltage, Amps Cooling Water Flow1, GPM (lpm) Cooling Air Flow, SCFH (M3/hr.) 5194-02 5194-04 5194-05 5194-10 5194-16 5194-25 5194-38 2.7 (1.2) QIH1201000RI2 106587-001 3.3 (1.4) QIH1202000RI2 106587-002 4.2 (1.9) QIH2401000R12 103390-002 6.3 (2.8) QIH2402000R12 103390-004 8.7 (3.
Dimension Model Number Heater Weight, Pounds (kg) A Inches (mm) B Inches (mm) C Inches (mm) 5194-02-1000 6.1 (154.9) 3.35 (85) 2.6 (66.0) 2.7 (1.2) 5194-04-2000 7.5 (190.5) 4.75 (120.6) 4 (101.6) 3.3 (1.4) 5194-05-1000 9.5 (241) 6.75 (171.4) 6 (152.4) 4.2 (1.9) 5194-10-2000 14.5 (368) 11.75 (298) 11 (279) 6.3 (2.8) 5194-16-3000 20.1 (510) 17.35 (440) 16.6 (421) 8.7 (3.9) 5194-25-3550 29.5 (749) 26.75 (679) 26 (660) 12.7 (5.7) 5194-38-3800 42.5 (1079) 39.
Ordering Information – Model 5194 Model 5194 Code 02-1000 04-2000 05-1000 10-2000 16-3000 25-3550 38-3800 Code 00 02 03 04 Product Description Infrared Line Heater (Installed lamp included) Lighted Lamp Length Reflector Length Length 2 Inches (51 mm) 2.56 Inches (65 mm) 2.6 Inches (66 mm) 4 Inches (102 mm) 2.95 Inches (75 mm) 4 Inches (102 mm) 5 Inches (127 mm) 5 Inches (127 mm) 6 Inches (152 mm) 10 Inches (254 mm) 11 Inches (279 mm) 11 Inches (279 mm) 16 Inches (406 mm) 16 Inches (406 mm) 16.
Section 4 – SAFETY GENERAL: The Model 5194 heater is designed for safe operation. Nevertheless, installation, maintenance, and operation of the heater can be dangerous for a careless operator or maintenance person. For your safety and the safety of others, read the instructions in this Instruction Manual and follow these safety practices to help prevent accident or injury.
FIRE SAFETY: 1. Obey the same fire-safety rules you observe when working with hot plates, propane or acetylene torches, soldering irons, and other equipment that operates at extremely high heat. 2. Remove all solids, liquids, and gases that burn easily from the area around the heater. 3. Know where the nearest fire extinguisher is located and how to use it. 4. Know how to put out fire from all the types of material near the heater. 106687-001 Rev.
Section 5 – INSTALLATION 5.1 UNPACK AND CHECK FOR DAMAGE: Remove the Model 5194 heater from its shipping container and associated packaging. Check the unit for any potential damage due to shipping. In the unlikely event damage has occurred, keep all shipping containers and materials in order to file a damage claim with the shipping company responsible for shipping the unit. 5.
5.3 HEATER COOLING CONNECTIONS: Each Model 5194 is designed with three ‘quick-disconnect’ fittings protruding from the top of the heater cover. The two fittings located at the outer ends of the heater are the inlet/outlet cooling water ports. The single fitting located at the center of the heater is the cooling air inlet port. All three fittings accept 1/4-inch outer-diameter flexible nylon tubing. A 30-ft. (9.
Section 6 – MAINTENANCE The repair and maintenance of the Model 5194 includes replacement of the T3-style lamp and quartz window and cleaning of the reflector. 6.1 LAMP REMOVAL/REPLACEMENT/INSTALLATION: The T3-style lamp is installed into the Model 5194 heater when shipped from the factory. The following procedure details the process to replace the lamps in the Model 5194 (reference Figure 61, 6-2, & 6-3): Note: • Remove all power from the heater BEFORE attempting to install/replace the lamp.
3. If installed in the heater, remove the quartz window from the heater by sliding the window out of the slots machined into the reflector body (see Figure 6-2). Take this opportunity to clean the window using isopropyl alcohol and a clean, soft cotton cloth (see Section 6-2). Quartz Window Figure 6-2. Model 5194 Quartz Window Removal. 4. Loosen (do not remove) the setscrews in the ceramic terminal block on each end of the heater (see Figure 6-3). 106687-001 Rev.
Figure 6-3. Model 5194 Lamp Removal. 5. While holding the lamp, gently pull the lead wires out of the ceramic terminal blocks, out of the lamp clips, and set the old lamp aside for disposal. (Models 5194-02 and 5194-04 do not have lamp clips, but a half-circle groove that the lamp fits in.) 6. While holding the replacement lamp by the ceramic end seals, place the lamp into the lamp clips located on each end of the heater.
6.2 Quartz Window Cleaning and Replacement: The optional quartz window can be replaced or removed from the Model 5194 for periodic cleaning. Use the following procedure to remove/reinstall/clean the quartz window: 1. Remove the two end-cover screws and the end cover from one end of the heater. 2. Gently slide the quartz window out of the grooves within the heater reflector. Take care so that the quartz window does not bind and subsequently chip or crack as it is removed. 3.
Section 7 – SPARE & REPLACEMENT PARTS Fig. 7-1 Fig. 7-2 Fig. 7-3 16 Figures 7-1, 7-2, 7-3. Model 5194 Parts Identification. 106687-001 Rev.
Replacement parts for the Model 5194 are listed below. Reference Figures 7-1, 7-2, and 7-3 when using this list. ITEM PART NO.
