User guide
Model 4555 PanelIR
TM
 User Manual    Installation 
Multi-Zone Wiring 
Prepare heater unit for wiring 
Remove electrical connection 
“knock-outs” 
The Model 4555 can also be wired so that multiple heating zones are produced within 
the heater. When configured for multi-zone operation, each zone of lamps is 
electrically controlled by its own power control device. Wiring the Model 4555 for 
multi-zone operation is as follows: 
1.  Remove the three screws from each of the end covers on each end of the heater 
using the Phillips screwdriver. 
2.  Carefully remove each of the end covers and set them aside so that they are not 
damaged. 
1.  Three knock-outs are provided on each end of the Model 4555. Multiple knock-
outs can be removed on each end of the heater so that an individual knock-out does 
not have to accommodate more than three or four wires. It is left up to the installer 
to determine the number of knock-outs to remove to simplify the wiring procedure. 
2.  Using the hammer and punch, remove one circular “knock-out” from each end of 
the top of the heater by placing the metal punch on the knock-out outline and 
striking the punch with the hammer until the knock-out protrudes into the heater. 
3.  Using the pliers, remove the knock-out slugs from the heater body. 
4.  Discard the knock-out slugs. 
1.  Using the slotted screwdriver, loosen the screws holding the bus bar in the terminal 
blocks. 
2.  Lift the bus bar out of the terminal strip. 
3.  As shown in Figure 3-6, the bus and jumper bars can be cut to produce shorter, 
individual jumpers corresponding to the number of desired heating zones. For 
zones with more than 4 lamps, cut the bus bar the desired length. Use the jumper 
bars for zones with 4 lamps or less. Move the plastic spacers so that they are 
between the terminal blocks for each zone.  They are required to insure electrical 
isolation between zones. 
4.  Tighten each of the screws in the terminal blocks and jumper bars. 
Research, Inc.   
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